CLUTCH MASTER CYLINDER(w/ Turn Over) INSTALLATION

CAUTION / NOTICE / HINT

PROCEDURE

1. Click here

   INSTALL CLUTCH MASTER CYLINDER ASSEMBLY

   
   

   1. w/o Master Cylinder Bracket:

      
      

      1. Install a new gasket and the clutch master cylinder assembly with the 2 nuts.

         18.4 N*m

         188 kgf*cm

         14 ft.*lbf

   2. w/ Master Cylinder Bracket:

      
      

      1. Install 2 new gaskets, the master cylinder bracket and the clutch master cylinder assembly with the 2 nuts.

         18.4 N*m

         188 kgf*cm

         14 ft.*lbf

2. Click here

   CONNECT CLUTCH MASTER CYLINDER PUSH ROD CLEVIS

   Click here

3. Click here

   CONNECT CLUTCH MASTER CYLINDER TO FLEXIBLE HOSE TUBE

   
   
   1. 

      *A	w/o Intelligent Manual Transmission
      *B	w/ Intelligent Manual Transmission
      *a	Torque Wrench Fulcrum Length

      Using a union nut wrench, connect the clutch master cylinder to flexible hose tube.

      Specified tightening torque
      15.2 N*m	155 kgf*cm	11 ft.*lbf

      Tip:
      

      • Calculate the torque wrench reading when changing the fulcrum length of the torque wrench.

        Click here

      • When using a union nut wrench (fulcrum length of 22 mm (0.8661 in.)) + torque wrench (fulcrum length of 162 mm (6.3779 in.)): 13.4 N*m (137 kgf*cm, 10 ft.*lbf)

4. Click here

   CONNECT CLUTCH RESERVOIR TUBE

   
   

   1. Connect the clutch reservoir tube to the clutch master cylinder assembly, and slide the clip to secure it.

      Note:

      Connect the clutch reservoir hose so that it is not twisted.

5. Click here

   CONNECT INTELLIGENT MANUAL TRANSMISSION CONNECTOR (w/ Intelligent Manual Transmission)

   
   

   1. Connect the intelligent manual transmission connector to the clutch master cylinder assembly.

6. Click here

   BLEED CLUTCH PIPE LINE

   Click here

7. Click here

   CHECK FOR CLUTCH FLUID LEAKAGE

   Tip:

   Check for leaks in the clutch system.

8. Click here

   INSPECT AND ADJUST CLUTCH PEDAL ASSEMBLY

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9. Click here

   CHECK FLUID LEVEL IN RESERVOIR

   Click here