VANE PUMP(for 1KD-FTV, 2KD-FTV) INSTALLATION

PROCEDURE

1. Click here

   INSTALL VANE PUMP ASSEMBLY

   
   
   1. 

      	MP Grease
      	Install in this Direction

      Coat a new O-ring with MP grease and install it to the vane pump assembly.

   2. Install the vane pump assembly with the 2 nuts.

      39 N*m

      398 kgf*cm

      29 ft.*lbf

2. Click here

   CONNECT PRESSURE FEED TUBE ASSEMBLY

   
   
   1. 

      *a	Torque Wrench Fulcrum Length

      Using a union nut wrench, connect the tube to the vane pump assembly.

      Specified tightening torque
      44 N*m	449 kgf*cm	32 ft.*lbf

      Note:

      Use the formula to calculate special torque values for situations where a union nut wrench is combined with a torque wrench (Click here).

      Tip:
      

      • Calculate the torque wrench reading when changing the fulcrum length of the torque wrench.

      • When using a union nut wrench (fulcrum length of 22 mm (0.866 in.)) + torque wrench (fulcrum length of 255 mm (10.039 in.)): 40.5 N*m (413 kgf*cm, 30 ft.*lbf)

3. Click here

   CONNECT NO. 1 OIL RESERVOIR TO PUMP HOSE

   
   

   1. Connect the oil reservoir to pump hose with slide the clip.

      Tip:
      

      • Connect the pump side of the oil reservoir to pump hose so that the paint mark faces the front of the vehicle.

      • Make sure the claw of the clamp on the vane pump assembly side faces the front of the vehicle.

4. Click here

   ADD POWER STEERING FLUID

5. Click here

   ADJUST POWER STEERING FLUID

   Click here

6. Click here

   CHECK FOR POWER STEERING FLUID LEAK

7. Click here

   INSTALL FRONT FENDER APRON SEAL LH

   
   

   1. Attach the new 6 clips to install the front fender apron upper seal.

8. Click here

   INSTALL NO. 1 ENGINE UNDER COVER ASSEMBLY (for 4WD and Pre-Runner)

   Click here

9. Click here

   INSTALL NO. 2 ENGINE UNDER COVER (for 4WD and Pre-Runner)

   Click here

10. Click here

    INSTALL FRONT WHEEL LH

    Click here