REAR BRAKE(for TMT Made 2WD) REASSEMBLY

CAUTION / NOTICE / HINT

Tech Tips


  • Use the same procedure for the RH and LH sides.

  • The procedure listed below is for the LH side.

PROCEDURE


  1. INSTALL REAR WHEEL CYLINDER CUP KIT

    B00257FC01
    B0068HS Lithium soap base glycol grease

    1. Apply a light coat of lithium soap base glycol grease to 2 new rear wheel cylinder cups and 2 rear wheel cylinder pistons.

    2. Install the 2 rear wheel cylinder cups to the 2 rear wheel cylinder pistons.

    3. Install the rear brake wheel cylinder compression spring and 2 rear wheel cylinder pistons to the rear brake wheel cylinder.

    4. Install 2 new rear wheel cylinder boots to the rear brake wheel cylinder.

  2. TEMPORARILY INSTALL REAR BRAKE DRUM BLEEDER PLUG


    1. Temporarily install the rear brake drum bleeder plug to the rear brake wheel cylinder assembly LH.

      Tech Tips

      The rear brake drum bleeder plug will be tightened to the torque specification in the "Bleed Brake Line" procedures.

  3. INSTALL REAR BRAKE DRUM BLEEDER PLUG CAP

  4. INSTALL REAR BRAKE WHEEL CYLINDER ASSEMBLY LH


    1. Install the rear brake wheel cylinder assembly LH to the backing plate with the 2 bolts.

      Torque:
      9.5 N*m  { 97 kgf*cm, 84 in.*lbf }
    2. B0068F6C03
      *a Torque Wrench Fulcrum Length

      Using a union nut wrench, connect the brake line to the rear brake wheel cylinder assembly LH.

      Torque:
      Specified tightening torque
      15.2 N*m  { 155 kgf*cm, 11 ft.*lbf }

      Tech Tips


      • Calculate the torque wrench reading when changing the fulcrum length of the torque wrench.

        Click here

      • When using a union nut wrench (fulcrum length of 22 mm (0.8661 in.)) + torque wrench (fulcrum length of 162 mm (6.3779 in.)): 13.4 N*m (137 kgf*cm, 10 ft.*lbf)

  5. APPLY HIGH-TEMPERATURE GREASE


    1. B0025L6C01
      B0068HS High-temperature grease

      Apply high-temperature grease to the surface of the backing plate which contacts the shoe.

  6. INSTALL REAR BRAKE PARKING BRAKE SHOE LEVER SUB-ASSEMBLY


    1. B0026TRC01
      B0069FO Install in this Direction

      Install the rear brake parking brake shoe lever sub-assembly with a new C-washer.

  7. INSTALL REAR BRAKE AUTOMATIC ADJUST LEVER LH


    1. Install the rear brake automatic adjust lever LH and rear brake automatic adjust lever tension spring to the front brake shoe.

  8. INSTALL REAR BRAKE SHOE


    1. A01W9PI

      Using needle-nose pliers, connect the No. 3 parking brake cable assembly to the rear brake parking brake shoe lever sub-assembly.

    2. B0028IRE02

      Using SST, install the shoe, pin, shoe hold down spring and shoe hold down spring cup.

      SST
      09718-00011

  9. INSTALL PARKING BRAKE SHOE STRUT SET LH


    1. B0024E1C01
      B0068HS High-temperature grease

      Disassemble the parking brake shoe strut set LH. Apply high-temperature grease to the areas indicated by the arrows in the illustration. Then reassemble the parking brake shoe strut set LH.

    2. Install the rear brake shoe return spring to the parking brake shoe strut set LH.

    3. B00269BC01
      *1 Rear Brake Shoe Return Spring

      Install the parking brake shoe strut set LH as shown in the illustration.

  10. INSTALL FRONT BRAKE SHOE


    1. B0025AHE01

      Connect the shoe tension spring to the front brake shoe and rear brake shoe.

    2. Using SST, install the shoe, pin, shoe hold down spring and shoe hold down spring cup.

      SST
      09718-00011

  11. CONNECT REAR BRAKE SHOE RETURN SPRING


    1. Connect the rear brake shoe return spring to the front brake shoe and rear brake shoe.

      Note

      Be careful not to damage the rear wheel cylinder boot.

  12. CHECK REAR BRAKE DRUM INSTALLATION


    1. Check that each part is installed properly as shown in the illustration.

      B0027I3C01
      *A LH Side *B RH Side
      B0068HS Front - -

      Note

      There should be no oil or grease on the contact surfaces of the shoe lining and rear brake drum.