REAR BRAKE(for TSAM Made 2WD) DISASSEMBLY

CAUTION / NOTICE / HINT

Tech Tips


  • Use the same procedure for the RH and LH sides.

  • The procedure listed below is for the LH side.

PROCEDURE


  1. DISCONNECT REAR BRAKE SHOE RETURN SPRING


    1. A01WBAXN01

      Using SST, disconnect the rear brake shoe return spring from the front brake shoe and rear brake shoe.

      Note

      Be careful not to damage the rear wheel cylinder boot.

      SST
      09703-30011

  2. DISCONNECT SHOE TENSION SPRING


    1. A01SCTN

      Disconnect the shoe tension spring from the front brake shoe and rear brake shoe.

  3. REMOVE FRONT BRAKE SHOE


    1. B0025PGN01

      Using SST, remove the shoe hold down spring cup, shoe hold down spring, pin and front brake shoe.

      SST
      09718-00011

  4. REMOVE PARKING BRAKE SHOE STRUT SET LH


    1. Remove the parking brake shoe strut set from the rear brake shoe.

      Note

      Do not disassemble the strut set, and be careful not to damage or bend any of the components.

  5. REMOVE REAR BRAKE SHOE


    1. B00274VN01

      Using SST, remove the shoe hold down spring cup, shoe hold down spring and pin.

      SST
      09718-00011

    2. Using needle-nose pliers, remove the adjust lever tension spring from the automatic adjust lever. Then remove the rear brake shoe.

    3. A01W9M1

      Using needle-nose pliers, disconnect the No. 3 parking brake cable assembly from the rear brake parking brake shoe lever sub-assembly.

  6. REMOVE REAR BRAKE AUTOMATIC ADJUST LEVER LH


    1. A01SAAL

      Using a screwdriver, remove the E-ring and rear brake automatic adjust lever LH.

  7. REMOVE REAR BRAKE PARKING BRAKE SHOE LEVER SUB-ASSEMBLY


    1. A01WB84C01
      B0069FO Remove in this Direction

      Remove the C-washer and rear brake parking brake shoe lever sub-assembly.

  8. REMOVE REAR BRAKE WHEEL CYLINDER ASSEMBLY LH


    1. A01SCEL

      Using a union nut wrench, disconnect the brake line from the rear brake wheel cylinder assembly LH.

    2. Remove the 2 bolts and rear brake wheel cylinder assembly LH from the backing plate.

  9. REMOVE REAR BRAKE DRUM BLEEDER PLUG CAP

  10. REMOVE REAR BRAKE DRUM BLEEDER PLUG


    1. Remove the rear brake drum bleeder plug from the rear wheel brake cylinder assembly LH.

  11. REMOVE REAR WHEEL CYLINDER CUP KIT


    1. Remove the 2 rear wheel cylinder boots from the rear brake wheel cylinder.

    2. Remove the 2 rear wheel cylinder pistons.

    3. Remove the rear wheel cylinder cup from each wheel cylinder piston.

    4. Remove the rear brake wheel cylinder compression spring from the rear brake wheel cylinder.