FRONT DISC BRAKE PAD(for 16 inch Front Disc Brake 2WD) REPLACEMENT

CAUTION / NOTICE / HINT

Tech Tips


  • Use the same procedure for the RH and LH sides.

  • The procedure listed below is for the LH side.

Note

After replacing the disc brake pads, the clearance between the disc brake pads and front discs becomes larger and the brake pedal feel becomes softer. Therefore, after replacing the disc brake pads, depress the brake pedal several times and check the clearance and brake pedal feel.

PROCEDURE


  1. REMOVE FRONT WHEEL

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  2. DRAIN BRAKE FLUID

    Note

    Wash off brake fluid immediately if it comes in contact with any painted surface.

  3. REMOVE DISC BRAKE CYLINDER ASSEMBLY LH


    1. A01SEOEC01
      *a Hold
      *b Turn

      Hold the front disc brake cylinder slide pin and remove the 2 bolts.

    2. Disconnect the disc brake cylinder assembly LH from the front disc brake cylinder mounting LH.

  4. REMOVE FRONT DISC BRAKE PAD


    1. A01SAP5

      Remove the 2 anti-squeal springs from the front disc brake pads.

    2. Remove the 2 front disc brake pads from the front disc brake cylinder mounting LH.

  5. REMOVE FRONT ANTI-SQUEAL SHIM KIT


    1. Remove the 2 No. 1 anti-squeal shims from each pad.

  6. REMOVE PAD WEAR INDICATOR PLATE


    1. A01SC14

      Using a screwdriver, remove the pad wear indicator plates from the front disc brake pads as shown in the illustration.

  7. INSTALL PAD WEAR INDICATOR PLATE


    1. Install the pad wear indicator plate to the inner lower side of the front disc brake pad.

      Note

      Install the pad wear indicator plate in the correct position and direction.

  8. INSTALL FRONT ANTI-SQUEAL SHIM KIT


    1. Install the 2 No. 1 anti-squeal shims to the front disc brake pads.

      Note

      When replacing a worn pad, the shims must be replaced together with the pads.

  9. INSTALL FRONT DISC BRAKE PAD


    1. A01SEC8C01
      B0069FO Expand

      Using SST, push back the front disc brake piston.

      Note

      Do not forcibly install the piston into the disc brake cylinder assembly LH.

      SST
      09719-77020

    2. Install the 2 front disc brake pads to the front disc brake cylinder mounting LH.

      Note

      Make sure there is no oil or grease on the friction surfaces of the front disc brake pads and front disc.

    3. A01SDE3

      Install the 2 anti-squeal springs to the front disc brake pads.

      Note


      • When replacing the front disc brake pads with new ones, make sure to replace the anti-squeal springs at the same time.

      • Be sure to install the anti-squeal springs into the front disc brake pad installation holes as far as they will go.

  10. INSTALL DISC BRAKE CYLINDER ASSEMBLY LH


    1. A01SDPUC01
      *a Hold
      *b Turn

      Hold the front disc brake cylinder slide pin and install the disc brake cylinder assembly LH to the disc brake cylinder mounting LH with the 2 bolts.

      Torque:
      34.3 N*m  { 350 kgf*cm, 25 ft.*lbf }

      Note


      • Install the disc brake cylinder assembly LH while holding both of the front disc brake pads because the anti-squeal springs may fall off the front disc brake pads.

      • Be sure that the anti-squeal springs are installed to the front disc brake pads.

    2. Depress the brake pedal several times.

  11. ADD BRAKE FLUID


    1. w/ VSC:

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    2. w/o VSC:

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  12. INSTALL FRONT WHEEL

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