FRONT BRAKE(for 15 inch Front Disc Brake 2WD) REASSEMBLY

CAUTION / NOTICE / HINT

Tech Tips


  • Use the same procedure for the RH and LH sides.

  • The procedure listed below is for the LH side.

PROCEDURE


  1. TEMPORARILY INSTALL FRONT DISC BRAKE BLEEDER PLUG


    1. Temporarily install the front disc brake bleeder plug to the disc brake cylinder assembly LH.

      Tech Tips

      The front disc brake bleeder plug will be tightened to the torque specification in the "Bleed Brake Line" procedure.

  2. INSTALL FRONT DISC BRAKE BLEEDER PLUG CAP

  3. INSTALL PISTON SEAL


    1. A01LA3XC01
      B00692L Lithium soap base glycol grease

      Apply a light coat of lithium soap base glycol grease to a new piston seal.

    2. Install the piston seal to the disc brake cylinder assembly LH.

      Note

      Securely install the piston seal into the groove of the disc brake cylinder assembly LH.

  4. INSTALL FRONT DISC BRAKE PISTON


    1. A01LFPHC01
      B00692L Lithium soap base glycol grease

      Apply a light coat of lithium soap base glycol grease to the inner and outer circumference of a new cylinder boot, and the entire circumference of the top and bottom of the outer edge as shown in the illustration.

    2. Apply a light coat of lithium soap base glycol grease to the entire outer circumference of the front disc brake piston where it contacts the cylinder boot and disc brake cylinder assembly LH.

    3. Install the cylinder boot to the front disc brake piston.

    4. Install the front disc brake piston to the disc brake cylinder assembly LH.

      Note

      Do not forcibly install the front disc brake piston to the disc brake cylinder assembly LH.

  5. INSTALL CYLINDER BOOT


    1. A01LDFPC01
      *1 Cylinder Boot
      *2 Front Disc Brake Piston

      Install the cylinder boot to the disc brake cylinder assembly LH.

      Note

      Securely install the cylinder boot to the groove of the disc brake cylinder assembly LH.