FRONT BRAKE(for 4WD and Pre-Runner) INSTALLATION

CAUTION / NOTICE / HINT

Tech Tips


  • Use the same procedure for the RH and LH sides.

  • The procedure listed below is for the LH side.

PROCEDURE


  1. INSTALL FRONT DISC


    1. B0024W5C01
      *a Matchmark

      Align the matchmarks and install the front disc.

      Tech Tips

      When replacing the disc with a new one, select the installation position where the front disc has the smallest runout.

  2. INSTALL DISC BRAKE CYLINDER ASSEMBLY LH


    1. Install the disc brake cylinder assembly LH with the 2 bolts.

      Torque:
      197 N*m  { 2009 kgf*cm, 145 ft.*lbf }

  3. CONNECT FRONT NO. 1 WHEEL CYLINDER TUBE LH


    1. B0068F6C03
      *a Torque Wrench Fulcrum Length

      Using a union nut wrench, connect the front No. 1 wheel cylinder tube LH to the disc brake cylinder assembly LH.

      Torque:
      Specified tightening torque
      15.2 N*m  { 155 kgf*cm, 11 ft.*lbf }

      Tech Tips


      • Calculate the torque wrench reading when changing the fulcrum length of the torque wrench.

        Click here

      • When using a union nut wrench (fulcrum length of 22 mm (0.8661 in.)) + torque wrench (fulcrum length of 162 mm (6.3779 in.)): 13.4 N*m (137 kgf*cm, 10 ft.*lbf)

  4. INSTALL FRONT ANTI-SQUEAL SHIM KIT

    B002665C01
    *1 Front Disc Brake Pad
    *2 No. 1 Anti-squeal Shim
    *3 No. 2 Anti-squeal Shim
    B0068HS Disc brake grease

    1. Apply disc brake grease to both sides of each No. 1 anti-squeal shim.

    2. Install the No. 1 anti-squeal shims and No. 2 anti-squeal shims to each pad.

      Note


      • When replacing worn front disc brake pads, the anti-squeal shims must be replaced together with the front disc brake pads.

      • Install the anti-squeal shims in the correct positions and directions as shown in the illustration.

  5. INSTALL DISC BRAKE PAD KIT FRONT


    1. Install the 2 front disc brake pads to the disc brake cylinder assembly LH.

      Note

      Make sure there is no oil or grease on the friction surface of the front disc brake pads and front disc.

  6. INSTALL FRONT DISC BRAKE ANTI-RATTLE SPRING


    1. for 15 inch Front Disc Brake:


      1. Install the 2 disc brake pad guide pins and front disc brake anti-rattle spring.

        Tech Tips

        Install the front disc brake anti-rattle spring together with the disc brake pad guide pin on the bottom side.

      2. Install the pin hold clip.

    2. for 16 inch Front Disc Brake:


      1. Install the 2 disc brake pad guide pins and front disc brake anti-rattle spring.

        Tech Tips

        Install the front disc brake anti-rattle spring together with the disc brake pad guide pin on the bottom side.

      2. Install the 2 pin hold clips.

        Note

        When installing the pin hold clip, be sure to install the pin hold clip with the handle facing the center of the vehicle.

  7. BLEED BRAKE LINE (w/ VSC)

    Click here

  8. BLEED BRAKE LINE (w/o VSC)

    Click here

  9. BLEED CLUTCH LINE (for Manual Transmission)

    Click here

  10. INSTALL FRONT WHEEL

    Click here