FRONT BRAKE(for 4WD and Pre-Runner) REMOVAL

CAUTION / NOTICE / HINT

PROCEDURE

1. REMOVE FRONT WHEEL

   Click here

2. DRAIN BRAKE FLUID

   Note

   Wash off brake fluid immediately if it comes in contact with any painted surface.

3. REMOVE FRONT DISC BRAKE ANTI-RATTLE SPRING

   
   

   1. for 15 inch Front Disc Brake:

      
      
      1. 

         *1	Disc Brake Pad Guide Pin
         *2	Pin Hold Clip
         *3	Front Disc Brake Anti-rattle Spring

         Remove the pin hold clip and 2 disc brake pad guide pins.

      2. Remove the front disc brake anti-rattle spring.

         Note

         The front disc brake anti-rattle spring can be reused if it has sufficient rebound; no deformation, cracks or wear; and has all rust, dirt and foreign matter cleaned off.

   2. for 16 inch Front Disc Brake:

      
      
      1. 

         *1	Disc Brake Pad Guide Pin
         *2	Pin Hold Clip
         *3	Front Disc Brake Anti-rattle Spring

         Remove the 2 pin hold clips and 2 disc brake pad guide pins.

      2. Remove the front disc brake anti-rattle spring.

         Note

         The front disc brake anti-rattle spring can be reused if it has sufficient rebound; no deformation, cracks or wear; and has all rust, dirt and foreign matter cleaned off.

4. REMOVE FRONT DISC BRAKE PAD

   
   

   1. Remove the 2 front disc brake pads from the disc brake cylinder assembly LH.

5. REMOVE FRONT ANTI-SQUEAL SHIM KIT

   
   

   1. Remove the 2 No. 1 anti-squeal shims and 2 No. 2 anti-squeal shims from each pad.

6. DISCONNECT FRONT NO. 1 WHEEL CYLINDER TUBE LH

   
   

   1. 

      Using a union nut wrench, disconnect the front No. 1 wheel cylinder tube LH from the disc brake cylinder assembly LH.

7. REMOVE DISC BRAKE CYLINDER ASSEMBLY LH

   
   

   1. 

      Remove the 2 bolts and disc brake cylinder assembly LH.

8. REMOVE FRONT DISC

   
   
   1. 

      *a

      Matchmark

      Put matchmarks on the front disc and axle hub.

   2. Remove the front disc.