BRAKE BOOSTER(w/o ABS) INSTALLATION

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PROCEDURE

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   INSTALL BRAKE BOOSTER GASKET

   
   

   1. Install a new brake booster gasket to the brake booster assembly.

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   INSTALL BRAKE BOOSTER ASSEMBLY

   
   

   1. Install the brake booster assembly with the 4 nuts.

      18.4 N*m

      188 kgf*cm

      14 ft.*lbf

   2. for 2KD-FTV:

      
      

      1. Install the 2 new grommets to the brake booster assembly.

      2. Install the vacuum warning switch assembly to the brake booster assembly.

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      3. Install the brake vacuum check valve assembly to the brake booster assembly.

   3. for 1TR-FE, 2TR-FE:

      
      

      1. Install the 2 new grommets to the brake booster assembly.

      2. Install the 2 brake vacuum check valve assemblies to the brake booster assembly.

3. Click here

   INSTALL BRAKE MASTER CYLINDER SUB-ASSEMBLY

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4. Click here

   CONNECT VACUUM HOSE

   
   

   1. Connect the 2 vacuum hoses to each brake vacuum check valve assembly, and slide the 2 clips to secure them.

5. Click here

   INSTALL BRAKE MASTER CYLINDER PUSH ROD CLEVIS

   
   

   1. Install the brake master cylinder push rod clevis to the brake booster assembly.

6. Click here

   INSTALL PUSH ROD PIN

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7. Click here

   INSTALL BRAKE PEDAL RETURN SPRING

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8. Click here

   BLEED BRAKE SYSTEM

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9. Click here

   BLEED CLUTCH LINE

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10. Click here

    CHECK AND ADJUST BRAKE PEDAL HEIGHT

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