AUTOMATIC TRANSMISSION UNIT DISASSEMBLY

PROCEDURE


  1. REMOVE TRANSMISSION CONTROL SHAFT LEVER LH

    A01W93A

    1. Remove the nut, spring washer and transmission control shaft lever LH.

  2. REMOVE PARK/NEUTRAL POSITION SWITCH ASSEMBLY


    1. A01W9PG

      Using a screwdriver, bend the tabs of the lock washer.

    2. A01W99H

      Remove the nut, lock washer and bolt.

    3. Remove the park/neutral position switch assembly.

      Tech Tips

      Make sure that the manual valve lever shaft has not been rotated prior to installing the park/neutral position switch as the detent spring may become detached from the manual valve lever shaft.

  3. REMOVE OIL COOLER TUBE UNION

    A01LA86

    1. Remove the 2 oil cooler tube unions.

    2. Remove the 2 O-rings from the 2 oil cooler tube unions.

  4. REMOVE TRANSMISSION REVOLUTION SENSOR (NT)

    Click here

  5. REMOVE TRANSMISSION REVOLUTION SENSOR (SP2)

    Click here

  6. REMOVE AUTOMATIC TRANSMISSION BREATHER TUBE


    1. A01W95L

      Remove the 2 bolts and remove the automatic transmission breather tube.

    2. B0027I8C01
      *1 No. 1 Breather Plug
      *2 Automatic Transmission Breather Hose
      *3 Automatic Transmission Breather Tube
      *4 O-ring

      Remove the O-ring from the automatic transmission breather tube.

    3. Remove the No. 1 breather plug and automatic transmission breather hose from the automatic transmission breather tube.

  7. REMOVE AUTOMATIC TRANSMISSION HOUSING

    A01LA03

    1. Remove the 10 bolts.

    2. Remove the automatic transmission housing.

  8. REMOVE TRANSFER ADAPTER SUB-ASSEMBLY

    A01LARG

    1. Remove the 8 bolts.

    2. Remove the rear transfer adapter sub-assembly.

      Tech Tips

      Use a brass bar and a hammer to remove the rear transfer adapter sub-assembly.

    3. Remove the 2 transfer case ring pins from the rear transfer adapter sub-assembly.

  9. REMOVE TRANSFER ADAPTER OIL SEAL

    B0024HFC04
    *a Protective Tape

    1. Using a screwdriver, pry out the transfer case adapter rear oil seal.

      Note

      Be careful not to damage the rear transfer adapter sub-assembly.

      Tech Tips

      Tape the screwdriver with tip before use.

  10. REMOVE REAR TRANSFER CASE ADAPTER OIL RECEIVER

    A01WAD9

    1. Using snap ring pliers, remove the snap ring and rear transfer case adapter oil receiver.

  11. FIX AUTOMATIC TRANSMISSION CASE SUB-ASSEMBLY

    A01LEZ7

    1. Install the automatic transmission case sub-assembly to an overhaul attachment.

  12. REMOVE AUTOMATIC TRANSMISSION OIL PAN SUB-ASSEMBLY

    Note

    Do not turn the transmission over as this will contaminate the valve body with foreign matter on the bottom of the automatic transmission oil pan sub-assembly.


    1. Remove the overflow plug and gasket.

    2. Remove the drain plug and gasket.

    3. B0025FK

      Remove the 20 bolts, automatic transmission oil pan sub-assembly and gasket.

    4. Examine particles in the pan.


      1. Remove the 4 magnets from the automatic transmission oil pan sub-assembly. Use the removed magnets to collect any steel chips. Look carefully for the chips and particles in the automatic transmission oil pan sub-assembly and on the magnets to anticipate the type of wear which might be found in the transmission.

        Result:

        Steel (magnetic)
        Bearing, gear and plate wear
        Brass (non-magnetic)
        Bushing wear

  13. REMOVE VALVE BODY OIL STRAINER ASSEMBLY


    1. Turn over the automatic transmission case sub-assembly.

    2. Remove the valve body oil strainer assembly.

      Click here

  14. REMOVE TRANSMISSION WIRE

    Click here

  15. REMOVE TRANSMISSION VALVE BODY ASSEMBLY

    Click here

  16. REMOVE TRANSMISSION CASE GASKET

    A01WBGH

    1. Remove the 3 transmission case gaskets.

  17. REMOVE BRAKE DRUM GASKET

    A01W9JK

    1. Remove the 3 brake drum gaskets.

  18. REMOVE CHECK BALL BODY

    B0028LNC01
    *1 Check Ball Body
    *2 Spring

    1. Remove the check ball body and spring.

  19. REMOVE C-2 ACCUMULATOR PISTON

    A01LERW

    1. Apply compressed air to the oil hole to remove the C-2 accumulator piston and spring.

    2. Remove the 2 O-rings from the C-2 accumulator piston.

      Note

      Be careful as the C-3 and B-3 accumulator pistons may jump out.

  20. REMOVE B-3 ACCUMULATOR PISTON

    A01LERW

    1. Apply compressed air to the oil hole to remove the B-3 accumulator piston and spring.

    2. Remove the 2 O-rings from the B-3 accumulator piston.

      Note

      Be careful as the C-3 accumulator piston may jump out.

  21. REMOVE C-3 ACCUMULATOR PISTON

    A01LF7H

    1. Apply compressed air to the oil hole to remove the C-3 accumulator piston and 2 springs.

    2. Remove the 2 O-rings from the C-3 accumulator piston.

  22. REMOVE C-1 ACCUMULATOR VALVE

    A01WBNK

    1. Remove the C-1 accumulator valve and 2 springs.

  23. REMOVE PARKING LOCK PAWL BRACKET

    A01W9UO

    1. Remove the 3 bolts and parking lock pawl bracket.

  24. REMOVE PARKING LOCK ROD SUB-ASSEMBLY

    A01WATI

    1. Disconnect the parking lock rod sub-assembly from the manual valve lever sub-assembly.

  25. REMOVE PARKING LOCK PAWL SHAFT

    B00248IC01
    *1 Parking Lock Pawl
    *2 E-ring
    *3 Parking Lock Pawl Shaft
    *4 Spring

    1. Pull out the parking lock pawl shaft from the front side, and then remove the parking lock pawl and spring.

    2. Remove the E-ring from the parking lock pawl shaft.

  26. REMOVE MANUAL VALVE LEVER SUB-ASSEMBLY

    B0028KSC01
    *a Protective Tape

    1. Using a hammer and a screwdriver, cut off the spacer and remove it from the manual valve lever shaft.

      Note

      Be careful not to damage the manual valve lever shaft.

      Tech Tips

      Tape the screwdriver tip before use

    2. A01LEWB

      Using a pin punch and a hammer, drive out the spring pin.

      Tech Tips

      Slowly drive out the spring pin so that it does not fall into the transmission case sub-assembly.

    3. Pull the manual valve lever shaft out through the automatic transmission case sub-assembly and remove the manual valve lever sub-assembly.

  27. REMOVE MANUAL VALVE LEVER SHAFT OIL SEAL

    B0027MYC01
    *a Protective Tape

    1. Using a screwdriver, pry out the 2 manual valve lever shaft oil seals.

      Note

      Be careful not to damage the automatic transmission case sub-assembly.

      Tech Tips

      Tape the screwdriver tip before use.

  28. REMOVE OIL PUMP ASSEMBLY

    A01L9FR

    1. Remove the 10 bolts.

    2. B0025BOE01

      Using SST, remove the oil pump assembly.

      SST
      09950-40011   ( 09951-04010, 09953-04020, 09952-04010, 09954-04010, 09955-04031, 09958-04011 )
    3. B00250JC02
      *1 No. 1 Thrust Bearing Race
      *2 O-ring
      *3 Oil Pump Assembly

      Remove the No. 1 thrust bearing race from the oil pump assembly.

    4. Remove the O-ring from the oil pump assembly.

  29. REMOVE CLUTCH DRUM AND INPUT SHAFT ASSEMBLY

    A01LC9W

    1. Remove the clutch drum and input shaft assembly from the automatic transmission case sub-assembly.

    2. B00278ZC01
      *1 Thrust Needle Roller Bearing
      *2 No. 2 Thrust Bearing Race
      *3 Clutch Drum Thrust Washer

      Remove the clutch drum thrust washer, 2 thrust needle roller bearings and No. 2 thrust bearing race.

  30. INSPECT NO. 2 ONE-WAY CLUTCH ASSEMBLY

    Click here

  31. REMOVE NO. 2 ONE-WAY CLUTCH ASSEMBLY

    B0025M8C01
    *1 No. 2 One-way Clutch Assembly
    *2 No. 2 Clutch Drum Thrust Washer
    *3 Clutch Drum and Input Shaft Assembly

    1. Remove the No. 2 one-way clutch assembly and No. 2 clutch drum thrust washer from the clutch drum and input shaft assembly.

  32. FIX CLUTCH DRUM AND INPUT SHAFT ASSEMBLY


    1. B0027WOC01
      *1 Torque Converter Assembly
      *2 Oil Pump Assembly
      *3 Clutch Drum and Input shaft assembly

      Place the oil pump assembly onto the torque converter assembly, and then place the clutch drum and input shaft assembly onto the oil pump assembly.

  33. REMOVE REVERSE CLUTCH HUB SUB-ASSEMBLY


    1. B002922C01
      *a Protective Tape

      Using a screwdriver, remove the snap ring from the clutch drum and input shaft assembly.

      Note

      Be careful not to damage the reverse clutch piston sub-assembly, clutch drum and input shaft assembly.

      Tech Tips

      Tape the screwdriver tip before use.

    2. A01W8JD

      Remove the reverse clutch hub sub-assembly with the reverse clutch reaction sleeve, clutch cushion plate, reverse clutch flange, 5 reverse clutch discs and 4 reverse clutch plates from the reverse clutch hub sub-assembly.

  34. REMOVE REVERSE CLUTCH REACTION SLEEVE


    1. A01W8RX

      Remove the reverse clutch reaction sleeve from the reverse clutch hub sub-assembly.

  35. REMOVE REVERSE CLUTCH DISC


    1. Remove the clutch cushion plate, reverse clutch flange, 5 reverse clutch discs and 4 clutch plates from the reverse clutch hub sub-assembly.

  36. INSPECT REVERSE CLUTCH DISC

    Click here

  37. INSPECT REVERSE CLUTCH HUB SUB-ASSEMBLY

    Click here

  38. REMOVE FORWARD CLUTCH HUB SUB-ASSEMBLY


    1. A01W9KD

      Remove the forward clutch hub sub-assembly from the clutch drum.

    2. A01WAF1

      Remove the 2 thrust needle roller bearings from the forward clutch hub sub-assembly.

  39. INSPECT FORWARD CLUTCH HUB SUB-ASSEMBLY

    Click here

  40. REMOVE MULTIPLE DISC CLUTCH HUB


    1. A01W8GX

      Remove the multiple disc clutch hub from the clutch drum.

    2. B00269PC01
      *1 No. 3 Thrust Bearing Race
      *2 No. 4 Thrust Bearing Race

      Remove the No. 3 thrust bearing race and No. 4 thrust bearing race from the multiple disc clutch hub.

  41. REMOVE INPUT SHAFT ASSEMBLY


    1. A01WASE

      Remove the thrust needle roller bearing from the clutch drum.

    2. A01WACO

      Remove the input shaft assembly from the clutch drum.

  42. REMOVE INPUT SHAFT OIL SEAL RING

    A01W9JN

    1. Remove the 3 input shaft oil seal rings from the input shaft assembly.

  43. REMOVE FORWARD MULTIPLE DISC CLUTCH DISC


    1. B00249YC01
      *a Protective Tape

      Using a screwdriver, remove the snap ring.

      Note

      Be careful not to damage the input shaft assembly.

      Tech Tips

      Tape the screwdriver tip before use.

    2. Remove the 2 forward clutch flanges, 7 forward multiple disc clutch discs and 6 clutch plates from the input shaft assembly.

  44. INSPECT FORWARD MULTIPLE DISC CLUTCH DISC

    Click here

  45. REMOVE NO. 1 CLUTCH BALANCER

    B0027ENN01

    1. Place SST on the No. 1 clutch balancer, and compress the forward clutch return spring sub-assembly with a press.

      SST
      09350-30020   ( 09350-07040 )

    2. Using SST, remove the snap ring.

      SST
      09350-30020   ( 09350-07070 )
    3. B0027J9C01
      *1 No. 1 Clutch Balancer
      *2 Forward Clutch Return Spring Sub-assembly

      Remove the No. 1 clutch balancer and forward clutch return spring sub-assembly from the input shaft assembly.

    4. A01WBC4

      Remove the O-ring from the No. 1 clutch balancer.

  46. INSPECT FORWARD CLUTCH RETURN SPRING SUB-ASSEMBLY

    Click here

  47. REMOVE FORWARD CLUTCH PISTON


    1. A01LDDG

      Hold the input shaft assembly by hand and apply compressed air to the input shaft assembly to remove the forward clutch piston.

    2. A01W8NW

      Remove the 2 O-rings from the forward clutch piston.

  48. REMOVE REVERSE CLUTCH FLANGE

    A01WB18

    1. Remove the reverse clutch flange from the clutch drum.

  49. REMOVE DIRECT CLUTCH DISC


    1. B0028L6C01
      *a Protective Tape

      Using a screwdriver, remove the 2 snap rings from the clutch drum.

      Note

      Be careful not to damage the reverse clutch drum.

      Tech Tips

      Tape the screwdriver tip before use.

    2. Remove the direct clutch flange, 6 direct clutch discs and 6 clutch plates from the clutch drum.

  50. INSPECT DIRECT CLUTCH DISC

    Click here

  51. REMOVE NO. 3 CLUTCH BALANCER


    1. B0028QSN01

      Place SST on the No. 3 clutch balancer, and compress the reverse clutch return spring sub-assembly with a press.

      SST
      09387-00070

    2. Using SST, remove the snap ring.

      SST
      09350-30020   ( 09350-07070 )

    3. Remove the No. 3 clutch balancer.

  52. REMOVE REVERSE CLUTCH RETURN SPRING SUB-ASSEMBLY


    1. B0025FQC01
      *1 Reverse Clutch Return Spring Sub-assembly
      *2 O-ring
      *3 Reverse Clutch Piston Sub-assembly

      Remove the reverse clutch return spring sub-assembly and O-ring from the reverse clutch piston sub-assembly.

  53. INSPECT REVERSE CLUTCH RETURN SPRING SUB-ASSEMBLY

    Click here

  54. REMOVE REVERSE CLUTCH PISTON SUB-ASSEMBLY


    1. B00292FC01
      *1 Reverse Clutch Piston Sub-assembly
      *2 Clutch Drum

      Remove the reverse clutch piston sub-assembly from the reverse clutch drum.

    2. A01W84Q

      Remove the O-ring from the reverse clutch piston sub-assembly.

    3. A01WA81

      Remove the O-ring from the clutch drum.

  55. REMOVE DIRECT CLUTCH PISTON SUB-ASSEMBLY

    B002629N01

    1. Place SST on the No. 2 clutch balancer, and compress the direct clutch return spring sub-assembly with a press.

      SST
      09320-89010

    2. Using SST, remove the snap ring.

      SST
      09350-30020   ( 09350-07070 )
    3. B0026CXC01
      *a Protective Tape

      Using 2 screwdrivers, remove the direct clutch piston sub-assembly from the clutch drum.

      Note

      Be careful not to damage the direct clutch piston sub-assembly.

      Tech Tips

      Tape the screwdriver tip before use.

    4. A01LCTE

      Remove the O-ring from the clutch drum.

    5. B0024PKC01
      *1 Direct Clutch Piston Sub-assembly
      *2 Direct Clutch Return Spring Sub-assembly
      *3 No. 2 Clutch Balancer

      Remove the No. 2 clutch balancer and direct clutch return spring sub-assembly from the direct clutch piston sub-assembly.

    6. A01WAWW

      Remove the 2 O-rings from the direct clutch piston sub-assembly.

  56. INSPECT DIRECT CLUTCH RETURN SPRING SUB-ASSEMBLY

    Click here

  57. REMOVE NO. 3 BRAKE DISC


    1. B00271NC01
      *a Protective Tape

      Using a screwdriver, remove the snap ring from the automatic transmission case sub-assembly.

      Note

      Be careful not to damage the automatic transmission case sub-assembly.

      Tech Tips

      Tape the screwdriver tip before use.

    2. Remove the No. 3 brake flange, brake cushion plate, 4 No. 3 brake discs and 4 No. 3 brake plates from the automatic transmission case sub-assembly.

  58. INSPECT NO. 3 BRAKE DISC

    Click here

  59. REMOVE ONE-WAY CLUTCH ASSEMBLY

    A01WAR4

    1. Remove the one-way clutch assembly and No. 1 planetary carrier thrust washer from the automatic transmission case sub-assembly.

  60. REMOVE 2ND BRAKE CYLINDER

    B0024AQN01

    1. Using SST, remove the snap ring.

      SST
      09350-30020   ( 09350-07060 )
    2. A01W9P8

      Remove the 2nd brake cylinder from the automatic transmission case sub-assembly.

  61. REMOVE 2ND BRAKE PISTON


    1. B0025R3C01
      *a Protective Tape

      Using SST, a screwdriver and a press, compress the 2nd brake piston return spring sub-assembly and remove the snap ring.

      SST
      09351-40010   ( 09351-04060, 09351-04070 )

      Note

      Be careful not to damage the 2nd brake cylinder.

      Tech Tips

      Tape the screwdriver tip before use.

    2. Remove the 2nd brake piston return spring sub-assembly.

    3. A01LAUX

      Hold the 2nd brake cylinder and apply compressed air to the 2nd brake cylinder to remove the 2nd brake piston.

    4. B0028B4C01
      *1 O-ring

      Remove the 2 O-rings from the 2nd brake piston.

  62. INSPECT NO. 3 BRAKE PISTON RETURN SPRING SUB-ASSEMBLY

    Click here

  63. REMOVE FRONT PLANETARY GEAR ASSEMBLY

    B00289UC01
    *1 One-way Clutch Inner Race
    *2 Front Planetary Gear Assembly

    1. Remove the front planetary gear assembly and one-way clutch inner race from the automatic transmission case sub-assembly.

    2. B0027ABC01
      *1 No. 2 Planetary Carrier Thrust Washer
      *2 Thrust Needle Roller Bearing
      *3 No. 3 Thrust Bearing Race

      Remove the thrust needle roller bearing, No. 3 thrust bearing race and No. 2 planetary carrier thrust washer from the automatic transmission case sub-assembly.

  64. INSPECT FRONT PLANETARY GEAR ASSEMBLY

    Click here

  65. INSPECT ONE-WAY CLUTCH ASSEMBLY

    Click here

  66. REMOVE FRONT PLANETARY RING GEAR

    A01W9C6

    1. Remove the front planetary ring gear and thrust needle roller bearing from the automatic transmission case sub-assembly.

  67. REMOVE CENTER PLANETARY RING GEAR

    B0025I0C01
    *a Protective Tape

    1. Using a screwdriver, remove the snap ring.

      Note

      Be careful not to damage the front planetary ring gear and center planetary ring gear.

      Tech Tips

      Tape the screwdriver tip before use.

    2. B0025WQC01
      *1 Center Planetary Ring Gear
      *2 Front Planetary Ring Gear Flange
      *3 Front Planetary Ring Gear

      Remove the center planetary ring gear and front planetary ring gear flange from the front planetary ring gear.

  68. REMOVE NO. 1 BRAKE DISC


    1. Remove the No. 1 brake flange, 3 No. 1 brake discs and 3 No. 1 brake plates from the automatic transmission case sub-assembly.

  69. INSPECT NO. 1 BRAKE DISC

    Click here

  70. REMOVE NO. 1 BRAKE CYLINDER

    B0027LRC01
    *a Protective Tape

    1. Using a screwdriver, remove the snap ring from the automatic transmission case sub-assembly.

      Note

      Be careful not to damage the automatic transmission case sub-assembly.

      Tech Tips

      Tape the screwdriver tip before use.

    2. B0026JMC01
      *1 Brake Piston Return Spring Sub-assembly
      *2 No. 1 Brake Cylinder

      Remove the brake piston return spring sub-assembly, No. 1 brake piston and No. 1 brake cylinder from the automatic transmission case sub-assembly.

  71. INSPECT BRAKE PISTON RETURN SPRING SUB-ASSEMBLY

    Click here

  72. REMOVE NO. 1 BRAKE PISTON

    A01L8UO

    1. Hold the No. 1 brake cylinder and apply compressed air to the No. 1 brake cylinder to remove the No. 1 brake piston.

      Tech Tips

      If the piston does not pop out with compressed air, lift the piston out with needle-nose pliers.

    2. Remove the 2 O-rings from the No. 1 brake piston.

  73. REMOVE NO. 2 BRAKE DISC

    B002590C01
    *a Protective Tape

    1. Using a screwdriver, remove the snap ring from the automatic transmission case sub-assembly.

      Note

      Be careful not to damage the automatic transmission case sub-assembly.

      Tech Tips

      Tape the screwdriver tip before use.

    2. Remove the No. 2 brake flange, 3 No. 2 brake discs, 3 No. 2 brake plates and No. 2 brake piston return spring from the automatic transmission case sub-assembly.

  74. INSPECT NO. 2 BRAKE DISC

    Click here

  75. INSPECT NO. 2 BRAKE PISTON RETURN SPRING SUB-ASSEMBLY

    Click here

  76. REMOVE NO. 2 BRAKE PISTON

    A01LAUB

    1. Apply compressed air to the transmission case to remove the No. 2 brake piston.

      Tech Tips

      If the No. 2 brake piston does not pop out with compressed air, lift the No. 2 brake piston out with needle-nose pliers.

    2. Remove the 2 O-rings from the No. 2 brake piston.

    3. Remove the No. 2 brake cylinder from the automatic transmission case sub-assembly.

  77. REMOVE CENTER PLANETARY GEAR ASSEMBLY

    B0026GIC01
    *1 No. 4 Thrust Bearing Race
    *2 Center Planetary Gear Assembly
    *3 Planetary Sun Gear

    1. Remove the No. 4 thrust bearing race, center planetary gear and planetary sun gear from the automatic transmission case sub-assembly.

  78. INSPECT CENTER PLANETARY GEAR ASSEMBLY

    Click here

  79. REMOVE INTERMEDIATE SHAFT

    B0027H0C01
    *a Protective Tape

    1. Using a screwdriver, remove the snap ring from the automatic transmission case sub-assembly.

      Note

      Be careful not to damage the automatic transmission case sub-assembly.

      Tech Tips

      Tape the screwdriver tip before use.

    2. A01LFL2

      Remove the intermediate shaft with the No. 3 one-way clutch assembly from the automatic transmission case sub-assembly.

  80. INSPECT NO. 3 ONE-WAY CLUTCH ASSEMBLY

    Click here

  81. REMOVE NO. 3 ONE-WAY CLUTCH ASSEMBLY

    B0026QBC01
    *1 No. 3 One-way Clutch Assembly
    *2 One-way Clutch Inner Race

    1. Remove the No. 3 one-way clutch assembly and one-way clutch inner race from the intermediate shaft.

  82. REMOVE REAR PLANETARY RING GEAR FLANGE SUB-ASSEMBLY WITH REAR PLANETARY RING GEAR

    B0026ZZC01
    *1 No. 7 Thrust Bearing Race
    *2 Thrust Needle Roller Bearing
    *3 No. 8 Thrust Bearing Race
    *4 Rear Planetary Ring Gear Flange Sub-assembly

    1. Remove the rear planetary ring gear flange sub-assembly with rear planetary ring gear, No. 7 thrust bearing race, thrust needle roller bearing and No. 8 thrust bearing race from the intermediate shaft.

  83. INSPECT REAR PLANETARY RING GEAR FLANGE SUB-ASSEMBLY

    Click here

  84. REMOVE REAR PLANETARY RING GEAR


    1. B002705C01
      *a Protective Tape

      Using a screwdriver, remove the snap ring from the rear planetary ring gear flange sub-assembly with rear planetary ring gear.

      Note

      Be careful not to damage the rear planetary ring gear flange sub-assembly with rear planetary ring gear.

      Tech Tips

      Tape the screwdriver tip before use.

    2. B0025GVC01
      *1 Rear Planetary Ring Gear Flange Sub-assembly
      *2 Rear Planetary Ring Gear

      Remove the rear planetary ring gear from the rear planetary ring gear flange sub-assembly.

  85. INSPECT INTERMEDIATE SHAFT

    Click here

  86. REMOVE BRAKE PLATE STOPPER SPRING

    A01WBN1

    1. Remove the brake plate stopper spring from the automatic transmission case sub-assembly.

  87. REMOVE NO. 4 BRAKE DISC


    1. Remove the 7 No. 4 brake plates, 8 No. 4 brake discs and 2 No. 4 brake flanges from the automatic transmission case sub-assembly.

  88. INSPECT NO. 4 BRAKE DISC

    Click here

  89. REMOVE REAR PLANETARY GEAR ASSEMBLY

    A01LCQT

    1. Remove the rear planetary gear assembly from the automatic transmission case sub-assembly.

    2. A01WA4Q

      Remove the 2 thrust needle roller bearings from the rear planetary gear assembly.

    3. A01LFA4

      Remove the No. 9 thrust bearing race from the automatic transmission case sub-assembly.

  90. INSPECT REAR PLANETARY GEAR ASSEMBLY

    Click here

  91. REMOVE 1ST AND REVERSE BRAKE RETURN SPRING SUB-ASSEMBLY

    B00285FC01
    *1 Snap Ring

    1. Place SST on the 1st and reverse brake return spring sub-assembly and compress the 1st and reverse brake return spring sub-assembly.

      SST
      09350-30020   ( 09350-07050 )

    2. Using SST, remove the snap ring and 1st and reverse brake return spring sub-assembly.

      SST
      09350-30020   ( 09350-07070 )

  92. INSPECT 1ST AND REVERSE BRAKE RETURN SPRING SUB-ASSEMBLY

    Click here

  93. REMOVE 1ST AND REVERSE BRAKE PISTON

    A01LB3F

    1. Apply compressed air to the automatic transmission case sub-assembly to remove the 1st and reverse brake piston.

      Tech Tips

      If the 1st and reverse brake piston does not pop out with compressed air, lift the 1st and reverse brake piston out with needle-nose pliers.

    2. Remove the O-ring from the 1st and reverse brake piston.

  94. REMOVE BRAKE REACTION SLEEVE

    B00256XN01

    1. Using SST, remove the brake reaction sleeve.

      SST
      09350-30020   ( 09350-07080 )

    2. Remove the 2 O-rings from the brake reaction sleeve.

  95. REMOVE NO. 4 BRAKE PISTON

    B00279DN01

    1. Using SST, remove the No. 4 brake piston.

      SST
      09350-30020   ( 09350-07090 )

    2. Remove the 2 O-rings from the No. 4 brake piston.