STARTER(for 2.7 kW Type) DISASSEMBLY

PROCEDURE


  1. REMOVE STARTER YOKE ASSEMBLY


    1. A01LFIH

      Remove the nut and disconnect the lead wire from terminal C.

    2. Remove the 2 bolts.

    3. Pull out the starter yoke assembly together with the starter armature assembly.

    4. Remove the felt washer from the starter armature assembly.

  2. REMOVE MAGNET STARTER SWITCH ASSEMBLY


    1. A01LB14

      Remove the 3 screws and magnet starter switch assembly.

  3. REMOVE STARTER CLUTCH SUB-ASSEMBLY


    1. A01SENEC01
      *1 Return Spring
      *2 Starter Clutch Sub-assembly
      *3 Starter Drive Housing Assembly
      *4 Clutch Roller
      *5 Retainer
      *6 Idler Gear

      Remove the return spring, idler gear, clutch roller, retainer and starter clutch sub-assembly from the starter drive housing assembly.

    2. A01SBHQC13
      *a Magnet Hand

      Using a magnet hand, remove the steel ball from the clutch shaft hole.

  4. REMOVE STARTER BRUSH HOLDER ASSEMBLY


    1. A01L8DS

      Remove the 2 screws and commutator end frame from the starter yoke assembly.

    2. A01L8PB

      Disconnect the 4 starter brushes from the starter brush holder assembly.


      1. Using a screwdriver, pull back the spring.

      2. Disconnect the brush from the starter brush holder assembly.

    3. Remove the starter brush holder assembly from the starter yoke assembly.

  5. REMOVE STARTER ARMATURE ASSEMBLY


    1. Remove the starter armature assembly from the starter yoke assembly.