RADIATOR REMOVAL

CAUTION / NOTICE / HINT

Do not remove the radiator cap sub-assembly, cylinder block drain cock plugs or radiator drain cock plug while the engine and radiator assembly are still hot. Pressurized, hot engine coolant and steam may be released and cause serious burns.

PROCEDURE

1. Click here

   REMOVE RADIATOR SIDE DEFLECTOR

   
   

   • for Resin Type Bumper:

     Click here

   • for Steel Type Bumper:

     Click here

2. Click here

   REMOVE NO. 1 ENGINE UNDER COVER ASSEMBLY

3. Click here

   DRAIN ENGINE COOLANT

   Click here

4. Click here

   REMOVE NO. 1 RADIATOR AIR GUIDE

   
   
   1. 

      Remove the 4 clips and No. 1 radiator air guide.

      Note:

      Do not reuse the clip.

5. Click here

   REMOVE RADIATOR HOSE INLET

   
   
   1. 

      w/ Secondary Air Injection System:

      Disconnect the hose clamp from the radiator hose inlet and cylinder head.

   2. 

      Slide the 2 hose clamps and remove the radiator hose inlet from the radiator assembly and cylinder head.

6. *a Push
   Click here

   REMOVE RADIATOR HOSE OUTLET

   
   

   1. Detach the clamp from the radiator hose outlet.

   2. Slide the 2 hose clamps and remove the radiator hose outlet from the radiator assembly and water inlet.

7. Click here

   DISCONNECT AIR PUMP INLET (w/ Secondary Air Injection System)

   Click here

8. Click here

   DISCONNECT NO. 1 OIL COOLER INLET HOSE (for Automatic Transmission)

   
   
   1. 

      Slide the hose clamp and disconnect the No. 1 oil cooler inlet hose from the radiator assembly.

9. Click here

   DISCONNECT NO. 1 OIL COOLER OUTLET HOSE (for Automatic Transmission)

   
   
   1. 

      Slide the hose clamp and disconnect the No. 1 oil cooler outlet hose from the radiator assembly.

10. Click here

    REMOVE RADIATOR RESERVOIR

    
    
    1. 

       Disconnect the reservoir hose from the radiator assembly.

    2. Remove the 2 bolts, radiator reservoir and grommet.

11. Click here

    REMOVE FAN SHROUD

    
    
    1. 

       Detach the 6 clamps and disconnect the wire harness from the radiator assembly and fan shroud.

    2. Loosen the 4 nuts holding the fluid coupling fan.

    3. Remove the fan and generator V belt.

       Click here

    4. 

       Detach the 2 claws holding the fan shroud.

    5. Remove the 4 nuts of the fluid coupling fan, and then remove the fan shroud together with the fluid coupling fan.

       Note:

       Be careful not to damage the radiator core.

    6. Remove the fan pulley from the engine water pump assembly.

    7. Remove the clamp from the fan shroud.

12. Click here

    REMOVE RADIATOR ASSEMBLY

    
    
    1. 

       Remove the 4 bolts.

    2. 

       Slide the radiator assembly with cooler condenser to the engine side.

    3. 

       w/ Air Conditioning System:

       Detach the 2 claws and 2 guides to disconnect the cooler condenser assembly from radiator assembly.

       Note:
       

       • Do not allow the radiator assembly to interfere with other parts.

       • Do not apply any excessive force to the cooler condenser assembly and cooler pipe.

    4. 

       Remove the radiator assembly from the vehicle.

       Note:

       Do not apply excessive force to the cooler condenser assembly or pipe when removing the radiator assembly.

13. Click here

    REMOVE RADIATOR PROTECTOR (w/o Air Conditioning System)

    
    
    1. 

       Detach the 2 claws and 2 guides to remove the radiator protector.

14. Click here

    REMOVE RADIATOR DRAIN COCK PLUG

    
    

    1. Remove the radiator drain cock plug from the radiator assembly.

    2. Remove the O-ring from the radiator drain cock plug.