WATER PUMP INSTALLATION

PROCEDURE


  1. INSTALL ENGINE WATER PUMP ASSEMBLY

    A01SA7VC01
    B0068HS Bolt A
    B006964 Bolt B

    1. Install a new gasket and the engine water pump assembly with the 10 bolts.

      Torque:
      for bolt A
      25 N*m  { 255 kgf*cm, 18 ft.*lbf }
      for bolt B
      13 N*m  { 133 kgf*cm, 10 ft.*lbf }

      Note

      Make sure that there is no oil on the threads of bolts A.

  2. INSTALL V-RIBBED BELT TENSIONER ASSEMBLY

    A01SE3OC01
    B0068HS Bolt A
    B006964 Bolt B
    B0069AV Bolt C

    1. Temporarily install the V-ribbed belt tensioner assembly with the 3 bolts.

      Tech Tips

      Make sure the flanges of the bolts are contacting the tensioner surface.

    2. Install the V-ribbed belt tensioner assembly by tightening the 3 bolts in the order shown in the illustration.

      Torque:
      for bolt A
      43 N*m  { 438 kgf*cm, 32 ft.*lbf }
      for bolt B
      40 N*m  { 408 kgf*cm, 30 ft.*lbf }
      for bolt C
      23 N*m  { 235 kgf*cm, 17 ft.*lbf }

  3. INSTALL NO. 1 IDLER PULLEY SUB-ASSEMBLY

    A01SE4XC01
    *1 Spacer
    *2 No. 1 Idler Pulley Sub-assembly

    1. Install the spacer and No. 1 idler pulley sub-assembly with the bolt.

      Torque:
      43 N*m  { 438 kgf*cm, 32 ft.*lbf }

  4. INSTALL ENGINE OIL LEVEL DIPSTICK GUIDE


    1. Install a new O-ring and the engine oil level dipstick guide with the bolt.

      Torque:
      8.0 N*m  { 82 kgf*cm, 71 in.*lbf }

    2. Install the engine oil level dipstick.

  5. INSTALL GENERATOR ASSEMBLY


  6. INSTALL FAN SHROUD

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  7. INSTALL RADIATOR RESERVOIR

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  8. INSTALL RADIATOR HOSE OUTLET

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  9. INSTALL RADIATOR HOSE INLET

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  10. ADD ENGINE COOLANT

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  11. INSPECT FOR COOLANT LEAK

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  12. INSTALL NO. 1 ENGINE UNDER COVER ASSEMBLY

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