THERMOSTAT INSTALLATION

PROCEDURE

1. Click here

   INSTALL THERMOSTAT

   
   
   1. 

      *1	Gasket
      *a	Jiggle Valve
      *b	CORRECT
      *c	INCORRECT
      	Upward

      Install a new gasket to the thermostat.

      Note:

      When installing the gasket to the thermostat, be careful not to deform the gasket. Make sure that the groove of the gasket is properly installed to the thermostat, as shown in the illustration.

   2. Insert the thermostat into the cylinder block with the jiggle valve facing straight upward.

      Tip:

      The jiggle valve may be set within 30° of either side of the prescribed position.

2. Click here

   INSTALL WATER INLET

   
   

   1. Install the water inlet with the 3 bolts.

      13 N*m

      133 kgf*cm

      10 ft.*lbf

   2. Connect the wire harness with the bolt to the water inlet.

      13 N*m

      133 kgf*cm

      10 ft.*lbf

3. Click here

   CONNECT NO. 2 RADIATOR HOSE

   
   

   1. Connect the No. 2 radiator hose to the water inlet.

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   INSTALL AIR CLEANER CASE SUB-ASSEMBLY

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5. Click here

   INSTALL AIR CLEANER FILTER ELEMENT SUB-ASSEMBLY

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6. Click here

   INSTALL AIR CLEANER CAP SUB-ASSEMBLY WITH AIR CLEANER HOSE

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7. Click here

   INSTALL PCV HOSE HEAT INSULATOR

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8. Click here

   ADD ENGINE COOLANT

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   INSPECT FOR COOLANT LEAK

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    INSTALL NO. 1 ENGINE UNDER COVER ASSEMBLY (for 4WD and Pre-Runner)

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