WATER PUMP(When Not Using the Variable Pin Wrench) INSTALLATION

CAUTION / NOTICE / HINT

Note


  • When replacing the parts in the following chart (A), replace the No. 1 injection pipe sub-assembly, No. 2 injection pipe sub-assembly, No. 3 injection pipe sub-assembly, No. 4 injection pipe sub-assembly and/or fuel inlet pipe sub-assembly with new ones.

    Replaced Parts (A) Pipes Requiring New Replacement

    • Injector assembly (including shuffling the injector assemblies between the cylinders)

    • Common rail assembly

    • Cylinder head sub-assembly

    • No. 1 injection pipe sub-assembly

    • No. 2 injection pipe sub-assembly

    • No. 3 injection pipe sub-assembly

    • No. 4 injection pipe sub-assembly

    • Supply pump assembly

    • Common rail assembly

    • Cylinder block sub-assembly

    • Cylinder head sub-assembly

    • Cylinder head gasket

    • Timing Gear Case Assembly

    		 Fuel inlet pipe sub-assembly

  • After removing the No. 1 injection pipe sub-assembly, No. 2 injection pipe sub-assembly, No. 3 injection pipe sub-assembly, No. 4 injection pipe sub-assembly and fuel inlet pipe sub-assembly, clean them with a brush and compressed air.

PROCEDURE


  1. INSTALL ENGINE WATER PUMP ASSEMBLY


    1. Install a new gasket and the engine water pump assembly with the 5 bolts and 2 nuts.

      Torque:
      13 N*m  { 133 kgf*cm, 10 ft.*lbf }

  2. INSTALL NO. 2 TIMING BELT COVER

    Click here

  3. INSTALL CAMSHAFT TIMING PULLEY

    Click here

  4. INSTALL NO. 1 TIMING BELT IDLER SUB-ASSEMBLY

    Click here

  5. INSTALL TIMING BELT

    Click here

  6. INSTALL NO. 1 TIMING BELT COVER

    Click here

  7. INSTALL CYLINDER HEAD COVER SUB-ASSEMBLY

    Click here

  8. INSTALL NO. 4 INJECTION PIPE SUB-ASSEMBLY

    Click here

  9. INSTALL NO. 1, NO. 2 AND NO. 3 INJECTION PIPE SUB-ASSEMBLY

    Click here

  10. INSTALL V-RIBBED BELT TENSIONER ASSEMBLY

    Click here

  11. INSTALL GENERATOR BRACKET

    Click here

  12. INSTALL GENERATOR ASSEMBLY

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  13. INSTALL NO. 2 IDLE PULLEY ASSEMBLY

    Click here

  14. CONNECT COOLER COMPRESSOR ASSEMBLY (w/ Air Conditioning System)

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  15. INSTALL FAN SHROUD

    Click here

  16. INSTALL RADIATOR RESERVOIR

    Click here

  17. INSTALL OIL RESERVOIR BRACKET

    Click here

  18. CONNECT VANE PUMP OIL RESERVOIR ASSEMBLY

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  19. INSTALL NO. 1 RADIATOR HOSE

    Click here

  20. INSTALL NO. 1 INTAKE PIPE

    Click here

  21. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected.

    Click here

  22. BLEED AIR FROM FUEL SYSTEM

    Click here

  23. ADD ENGINE COOLANT

    Click here

  24. INSPECT FOR COOLANT LEAK

    Click here

  25. INSPECT FOR FUEL LEAK

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  26. INSPECT FOR OIL LEAK

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