THERMOSTAT INSTALLATION

PROCEDURE


  1. INSTALL THERMOSTAT


    1. A01W8EPC01
      *1 Gasket
      *a CORRECT
      *b INCORRECT

      Install a new gasket to the thermostat.

      Note

      When installing the gasket to the thermostat, be careful not to deform the gasket. Make sure that the groove of the gasket is properly installed to the thermostat as shown in the illustration.

    2. A01WBF4C01
      *a Upward
      *b 30°
      *c Jiggle Valve

      Insert the thermostat into the engine water pump assembly with the jiggle valve facing straight upward.

      Tech Tips

      The jiggle valve may be set to within 30° on either side of the prescribed position.

  2. INSTALL WATER INLET


    1. Install the water inlet with the 3 bolts.

      Torque:
      13 N*m  { 133 kgf*cm, 10 ft.*lbf }

  3. CONNECT NO. 2 RADIATOR HOSE


    1. Connect the No. 2 radiator hose to the water inlet and slide the hose clamp to secure the hose.

    2. w/ Air Conditioning System without Viscous Heater:

      Connect the suction hose sub-assembly to the water inlet with the bolt.

      Torque:
      5.4 N*m  { 55 kgf*cm, 48 in.*lbf }

  4. CONNECT NO. 2 WATER BY-PASS PIPE SUB-ASSEMBLY


    1. Connect the No. 2 water by-pass pipe sub-assembly to the engine water pump assembly and water inlet with the 2 bolts.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

  5. INSTALL WATER HOSE SUB-ASSEMBLY (w/ Viscous Heater)

    Click here

  6. INSTALL FAN SHROUD

    Click here