RADIATOR REMOVAL

PROCEDURE


  1. REMOVE NO. 1 ENGINE COVER SUB-ASSEMBLY

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  2. DRAIN ENGINE COOLANT

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  3. REMOVE RADIATOR SIDE DEFLECTOR


  4. REMOVE NO. 1 ENGINE UNDER COVER ASSEMBLY

  5. REMOVE NO. 1 RADIATOR AIR GUIDE


    1. B0068FY

      Remove the 4 clips and No. 1 radiator air guide.

      Note

      Do not reuse the clip.

  6. REMOVE NO. 1 RADIATOR HOSE


    1. B00694X

      Slide the 2 hose clamps and remove the No. 1 radiator hose.

  7. DISCONNECT VANE PUMP OIL RESERVOIR ASSEMBLY


    1. B0068E8

      Detach the clamp to disconnect the pressure feed tube assembly from the fan shroud.

    2. Detach the claw and disconnect the vane pump oil reservoir assembly from the oil reservoir bracket as shown in the illustration.

  8. REMOVE OIL RESERVOIR BRACKET


    1. B0068XI

      Remove the 3 bolts and oil reservoir bracket.

  9. REMOVE RADIATOR RESERVOIR


    1. B0068JA

      Detach the clamp to disconnect the No. 2 water by-pass hose from the fan shroud.

    2. Slide the hose clamp and disconnect the No. 2 water by-pass hose from the radiator assembly.

    3. B0069F5

      Slide the hose clamp and disconnect the water by-pass hose from the radiator assembly.

    4. Remove the 2 bolts and radiator reservoir.

  10. DISCONNECT NO. 1 OIL COOLER OUTLET HOSE (for Automatic Transmission)


    1. B0024DQ

      Slide the hose clamp and disconnect the No. 1 oil cooler outlet hose from the radiator assembly.

  11. DISCONNECT NO. 1 OIL COOLER INLET HOSE (for Automatic Transmission)


    1. B00276X

      Detach the clamp to disconnect the No. 1 oil cooler inlet hose from the fan shroud.

    2. Slide the hose clamp and disconnect the No. 1 oil cooler inlet hose from the radiator assembly.

  12. REMOVE FAN SHROUD


    1. B0069BY

      Detach the 6 wire harness clamps.

    2. B006996

      Loosen the 4 nuts holding the fan with fluid coupling assembly.

    3. Remove the fan and generator V belt.

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    4. B00696U

      Detach the 2 claws and 2 guides to disconnect the fan shroud from the radiator assembly.

    5. Remove the 4 nuts of the fluid coupling assembly and remove the fan shroud together with the fluid coupling assembly.

      Note

      Do not allow the radiator assembly to interfere with other parts.

    6. Remove the fan pulley from the engine water pump assembly.

  13. DISCONNECT NO. 2 RADIATOR HOSE


    1. B00699N

      Slide the hose clamp and disconnect the No. 2 radiator hose from the radiator assembly.

  14. REMOVE RADIATOR ASSEMBLY


    1. B0068MZ

      Remove the 4 bolts.

    2. B0068JP

      Detach the 2 claws and 2 guides to disconnect the cooler condenser assembly from the radiator assembly.

      Note


      • Do not allow the radiator assembly to interfere with other parts.

      • Do not apply any excessive force to the cooler condenser assembly and cooler pipe.

    3. Remove the radiator assembly from the vehicle.

  15. REMOVE RADIATOR DRAIN COCK PLUG


    1. Remove the radiator drain cock plug from the radiator assembly.

    2. Remove the O-ring from the radiator drain cock plug.