RADIATOR REMOVAL

CAUTION / NOTICE / HINT

CAUTION:

Do not remove the radiator cap sub-assembly, cylinder block drain cock plugs or radiator drain cock plug while the engine and radiator assembly are still hot. Pressurized, hot engine coolant and steam may be released and cause serious burns.

B0069BK

PROCEDURE


  1. REMOVE RADIATOR SIDE DEFLECTOR

    Click here

  2. REMOVE NO. 1 ENGINE UNDER COVER ASSEMBLY (for 4WD)

  3. DRAIN ENGINE COOLANT

    Click here

  4. REMOVE NO. 1 RADIATOR AIR GUIDE


    1. B0068L5

      Remove the 4 clips and radiator air guide.

      Note

      Do not reuse the clip.

  5. REMOVE RADIATOR HOSE INLET


    1. B0068AM

      Slide the 2 hose clamps and remove the radiator hose inlet from the radiator assembly and water inlet assembly.

  6. REMOVE RADIATOR HOSE OUTLET


    1. B0068ELC01
      *a Push

      Detach the clamp from the radiator hose outlet.

    2. Slide the 2 hose clamps and remove the radiator hose outlet from the radiator assembly and water inlet assembly.

  7. DISCONNECT NO. 1 OIL COOLER INLET HOSE


    1. B0068TA

      Slide the hose clamp and disconnect the No. 1 oil cooler inlet hose from the radiator assembly.

  8. DISCONNECT NO. 1 OIL COOLER OUTLET HOSE


    1. B0069FC

      Slide the hose clamp and disconnect the No. 1 oil cooler outlet hose from the radiator assembly.

  9. REMOVE RADIATOR RESERVOIR


    1. Disconnect the reservoir hose from the radiator assembly.

    2. Remove the 2 bolts, radiator reservoir and grommet.

  10. REMOVE FAN SHROUD


    1. B0068G5

      Remove the 3 bolts and disconnect the vane pump oil reservoir assembly from the radiator assembly and fan shroud.

    2. B0068PA

      Detach the 6 clamps and disconnect the wire harness from the radiator assembly and fan shroud.

    3. Loosen the 4 nuts holding the fluid coupling fan.

    4. Remove the fan and generator V belt.

      Click here

    5. B00698O

      Detach the 2 claws holding the fan shroud.

    6. Remove the 4 nuts of the fluid coupling fan, and then remove the shroud together with the fluid coupling fan.

      Note

      Be careful not to damage the radiator core.

    7. Remove the fan pulley from the engine water pump assembly.

    8. Remove the clamp from the fan shroud.

  11. REMOVE RADIATOR ASSEMBLY


    1. B0069FA

      Remove the 4 bolts.

    2. B0068XG

      Slide the radiator assembly with cooler condenser assembly to the engine side.

    3. B0068JP

      Detach the 2 claws and 2 guides to disconnect the cooler condenser assembly from radiator assembly.

      Note


      • Do not allow the radiator assembly to interfere with other parts.

      • Do not apply any excessive force to the cooler condenser assembly and cooler pipe.

    4. B0068K9

      Remove the radiator assembly from the vehicle.

      Note

      Do not apply excessive force to the cooler condenser assembly or cooler pipe when removing the radiator assembly.

  12. REMOVE RADIATOR DRAIN COCK PLUG


    1. Remove the radiator drain cock plug from the radiator assembly.

    2. Remove the O-ring from the radiator drain cock plug.