INTAKE MANIFOLD REMOVAL

CAUTION / NOTICE / HINT

The necessary procedures (adjustment, calibration, initialization, or registration) that must be performed after parts are removed, installed, or replaced during the intake manifold removal/installation are shown below.

Necessary Procedure After Parts Removed/Installed/Replaced
Replacement Part or Procedure Necessary Procedures Effect/Inoperative when not Performed Link

  • Replacement of throttle body with motor assembly

  • Cleaning the deposits from the throttle body with motor assembly

Inspection after repair Poor idle, engine start, etc.

Click here

PROCEDURE


  1. REMOVE THROTTLE BODY WITH MOTOR ASSEMBLY

    Click here

  2. REMOVE FRONT FENDER SEAL LH

    Click here

  3. REMOVE PURGE VSV

    Click here

  4. REMOVE INTAKE MANIFOLD


    1. A01WAI2

      Detach the 4 wire harness clamps from the 2 wire harness clamp brackets.

    2. A01W845

      Detach the No. 1 fuel hose from the intake manifold.

    3. A01W8A4

      for RHD:

      Detach the engine wire harness clamp.

    4. A01W878C02
      *A for LHD
      *B for RHD

      Remove the bolt and disconnect the heater water pipe sub-assembly from the intake manifold.

    5. A01W90B

      Detach the No. 2 water by-pass hose from the intake manifold.

    6. Slide the clip and disconnect the No. 3 PCV hose from the intake manifold.

    7. A01W9OO

      Slide the clip and disconnect the union to connector tube hose from the intake manifold.

    8. Detach the clamp, and then slide the clip and remove the purge line hose from the intake manifold.

    9. A01W9AQ

      w/ Intake Manifold Insulator:

      Remove the 2 No. 2 intake manifold insulators from the intake manifold.

    10. A01WBCT

      Remove the 5 bolts, 2 nuts and intake manifold.

    11. Remove the gasket from the intake manifold.

    12. A01WB27

      for LHD:

      Remove the 2 bolts and 2 wire harness clamp brackets from the intake manifold.

    13. A01WBHU

      for RHD:

      Remove the 3 bolts and 3 wire harness clamp brackets from the intake manifold.

    14. w/ Intake Manifold Insulator:

      Remove the intake manifold insulator from the intake manifold.