EXHAUST MANIFOLD W/ TURBOCHARGER REMOVAL

CAUTION / NOTICE / HINT

CAUTION:

To prevent burns, do not touch the engine, exhaust manifold or other high temperature components while the engine is hot.

B0026TA

The necessary procedures (adjustment, calibration, initialization, or registration) that must be performed after parts are removed, installed, or replaced during the injector assembly removal/installation are shown below.

PROCEDURE


  1. PRECAUTION

    Note

    After turning the ignition switch off, waiting time may be required before disconnecting the cable from the battery terminal. Therefore, make sure to read the disconnecting the cable from the battery terminal notice before proceeding with work.

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  2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected.

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  3. REMOVE FRONT EXHAUST PIPE ASSEMBLY

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  4. REMOVE AIR CLEANER CAP SUB-ASSEMBLY WITH AIR CLEANER HOSE


    1. B0024X6

      Disconnect the intake air temperature sensor connector and detach the 2 clamps.

    2. Loosen the hose clamp, and then remove the air cleaner hose from the turbocharger sub-assembly.

    3. Disconnect the ventilation hose and remove the 2 bolts and air cleaner cap sub-assembly with air cleaner hose.

  5. REMOVE AIR CLEANER FILTER ELEMENT SUB-ASSEMBLY


    1. B0028VR

      Remove the air cleaner element sub-assembly from the air cleaner case sub-assembly.

  6. REMOVE AIR CLEANER CASE SUB-ASSEMBLY


    1. B0068ZK

      Disconnect the 3 wire harness clamps.

    2. B00278X

      Remove the 3 bolts and air cleaner case sub-assembly.

  7. REMOVE PCV HOSE HEAT INSULATOR


    1. Remove the 2 bolts and PCV hose heat insulator.

  8. REMOVE NO. 1 INTAKE PIPE

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  9. REMOVE TURBINE OUTLET ELBOW


    1. B0026KI

      Remove the 2 bolts, 4 nuts, turbine outlet elbow with turbocharger stay and gasket from the turbocharger sub-assembly.

    2. Remove the 2 bolts and turbocharger stay from the turbine outlet elbow.

  10. REMOVE TURBOCHARGER SUB-ASSEMBLY


    1. B0028EM

      Remove the 2 bolts and manifold stay from the exhaust manifold and engine mount bracket.

    2. Remove the 2 bolts, union bolt and 2 gaskets from the cylinder block sub-assembly.

    3. B0027EA

      Remove the 3 nuts, turbocharger sub-assembly with turbo oil inlet pipe sub-assembly and gasket.

    4. B0028XM

      Remove the 2 nuts, turbo oil pipe sub-assembly and gasket from the turbocharger sub-assembly.

  11. REMOVE EXHAUST MANIFOLD


    1. B0028CD

      Remove the 8 nuts, 8 plate washers and exhaust manifold.

    2. Remove the gasket.