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INTERCOOLER INSTALLATION

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PROCEDURE


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    INSTALL GROMMET


    1. Install the 2 grommets to the lower radiator support assembly.

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    INSTALL INTERCOOLER ASSEMBLY


    1. Attach the 2 grommets and connect the 2 guides to intercooler assembly.

    2. Install the intercooler assembly to the lower radiator support assembly with the 2 bolts.

      8.0 N*m 82 kgf*cm 71 in.*lbf
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    CONNECT HOOD LOCK SUPPORT SUB-ASSEMBLY


    1. Connect the hood lock sub-assembly with the 3 bolts.

      12.5 N*m 127 kgf*cm 9 ft.*lbf
      Tip:

      Do not bend the hood lock cable.

    2. Attach the 5 wire harness clamps and connect the wire harness to the hood lock support sub-assembly.

    3. Connect the 3 connectors.

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    INSTALL NO. 2 AIR TUBE


    1. A01W955C01
      *a Protrusion
      *b Embossed Mark
      *c 0 to 2 mm (0 to 0.0787 in.)

      Install the No. 2 air tube to the intercooler assembly with the 2 bolts.

      Note:

      Before installation, remove any oil residue from the inside of the No. 2 air tube and intercooler assembly.

      8.0 N*m 82 kgf*cm 71 in.*lbf
      Tip:

      • Align the protrusion of the No. 2 air tube with the embossed mark of the intercooler assembly.

      • Position the hose clamps as shown in the illustration.

      • Position the hose so that the distance from the stopper is 0 to 2 mm (0 to 0.0787 in.).

    2. Tighten the hose clamp.

      6.5 N*m 66 kgf*cm 58 in.*lbf

    3. Attach 4 clamps and connect the oil return hose.

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    INSTALL NO. 4 AIR HOSE

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    INSTALL NO. 1 AIR TUBE


    1. Install the No. 2 air hose to the No. 1 air tube with the hose clamp.

      Note:

      Before installation, remove any oil residue from the inside of the No. 1 air tube and No. 2 air hose.

    2. Install the No. 1 air tube to the intercooler assembly with the 2 bolts.

      8.0 N*m 82 kgf*cm 71 in.*lbf
      Note:

      Before installation, remove any oil residue from the inside of the intercooler assembly.

    3. A01WAIEC01
      *a Front Side
      *b Upper Side
      *c 90°

      Tighten the 2 hose clamps.

      6.5 N*m 66 kgf*cm 58 in.*lbf
      Tip:

      Position the hose clamps as shown in the illustration.

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    INSTALL NO. 1 AIR HOSE

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    INSTALL RADIATOR SIDE DEFLECTOR RH

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    INSTALL RADIATOR SIDE DEFLECTOR LH

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    INSTALL FRONT BUMPER COVER

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