MONOLITHIC CONVERTER(w/o DPF) INSTALLATION

PROCEDURE

1. Click here

   INSTALL EXHAUST MANIFOLD CONVERTER SUB-ASSEMBLY

   
   

   1. Set a new gasket and the exhaust manifold converter sub-assembly to the turbocharger sub-assembly.

   2. Temporarily install the exhaust pipe support stay to the cylinder block sub-assembly and exhaust manifold converter sub-assembly with the 3 bolts.

   3. 

      *1	Exhaust Pipe Clamp
      *2	Exhaust Manifold Converter Sub-assembly
      *3	Turbocharger Sub-assembly
      *4	Gasket

      Install a new exhaust pipe clamp to the exhaust manifold converter sub-assembly with a new nut.

      18 N*m

      184 kgf*cm

      13 ft.*lbf

   4. Tighten the 3 bolts and install the exhaust pipe support stay to the cylinder block sub-assembly and exhaust manifold converter sub-assembly.

      38 N*m

      387 kgf*cm

      28 ft.*lbf

2. Click here

   INSTALL NO. 2 EXHAUST PIPE SUPPORT STAY

   
   

   1. Install the No. 2 exhaust pipe support stay to the cylinder block sub-assembly and exhaust manifold converter sub-assembly with 2 new nuts and the bolt.

      38 N*m

      387 kgf*cm

      28 ft.*lbf

3. Click here

   INSTALL NO. 1 TURBO INSULATOR

   
   

   1. Install the No. 1 turbo insulator to the exhaust manifold and turbocharger sub-assembly with the 3 bolts.

      12 N*m

      122 kgf*cm

      9 ft.*lbf

4. Click here

   INSTALL NO. 1 EXHAUST MANIFOLD HEAT INSULATOR

   
   

   1. Install the No. 1 exhaust manifold heat insulator to the exhaust manifold with the 3 bolts.

      12 N*m

      122 kgf*cm

      9 ft.*lbf

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   INSTALL FRONT EXHAUST PIPE ASSEMBLY

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