DRIVE BELT INSTALLATION

PROCEDURE


  1. INSTALL TENSIONER PULLEY

    Note

    Perform the following procedure when it is necessary to replace the tensioner pulley.

    Tech Tips

    The tensioner pulley service kit consists of a bolt, dust seal and tensioner pulley.


    1. A01SBBWC02
      *1 Bolt
      *2 Tensioner Pulley
      *3 Dust Seal
      B0068HS Front

      Install the dust seal and bolt to the tensioner pulley as shown in the illustration.

      Note


      • The dust seal must be oriented correctly when installed. If the dust seal is installed incorrectly, the bearing may be damaged.

      • Do not touch the seal surface of the bearing.

      Tech Tips

      Be sure to use the bolt from the service kit.

    2. Tighten the bolt by hand until the flange of the bolt contacts the dust seal and the tensioner pulley is fixed in place.

      Note

      Do not use any tools.

    3. Tighten the bolt.

      Torque:
      50 N*m  { 510 kgf*cm, 37 ft.*lbf }

    4. Install a new O-ring and the engine oil level dipstick guide with the bolt.

      Torque:
      8.0 N*m  { 82 kgf*cm, 71 in.*lbf }

    5. Install the engine oil level dipstick.

  2. INSTALL FAN AND GENERATOR V BELT


    1. A01SB68C01
      *1 Generator Assembly
      *2 Idler Pulley Sub-assembly
      *3 Vane Pump Assembly
      *4 Fan Pulley
      *5 Tensioner Pulley
      *6 Crankshaft Pulley
      *7 No. 1 Idler Pulley Sub-assembly
      *8 Cooler Compressor Assembly

      Install the fan and generator V belt to all the pulleys except the V-ribbed belt tensioner pulley.

    2. Use the hexagon-shaped part indicated by the arrow in the illustration to move the tensioner pulley downward, and then install the fan and generator V belt to the tensioner pulley.

      Note


      • The backside of the fan and generator V belt should face the tensioner pulley.

      • Check that the fan and generator V belt is properly installed to each pulley.

  3. INSPECT FAN AND GENERATOR V BELT

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