CAMSHAFT REMOVAL

CAUTION / NOTICE / HINT

The necessary procedures (adjustment, calibration, initialization or registration) that must be performed after parts are removed, installed or replaced during the camshaft removal/installation are shown below.

Necessary Procedure After Parts Removed/Installed/Replaced
Replacement Part or Procedure Necessary Procedures Effects/Inoperative when not Performed Link
Replacement of timing belt Mode reset operation
  • Does not illuminate when replacement is necessary

  • Illuminates when replacement is not necessary

Click here

CAUTION:

To prevent burns, do not touch the engine, exhaust manifold or other high temperature components while the engine is hot.

B0024U6

PROCEDURE


  1. REMOVE TIMING BELT

    Click here

  2. DRAIN ENGINE OIL

    Click here

  3. DISCONNECT WIRE HARNESS


    1. B0028MU

      Detach the 3 wire harness clamps.

  4. REMOVE INTAKE PIPE

    Click here

  5. REMOVE CYLINDER HEAD COVER SUB-ASSEMBLY

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  6. REMOVE CAMSHAFT TIMING PULLEY


    1. B00260CC03
      *a Timing Mark
      *b Protrusion
      B0068HS Turn

      Using the crankshaft pulley bolt, turn the crankshaft 90° counterclockwise and align the timing mark of the crankshaft timing pulley with the protrusion of the timing belt case sub-assembly.

      Tech Tips

      Set the No. 1 cylinder to 90° BTDC/compression to avoid interference with the piston top and valve head.

    2. B0024TKE01

      Using SST, loosen the camshaft timing pulley bolt.

      SST
      09960-10010   ( 09962-01000, 09963-01000 )
    3. B0028RQE01

      Using SST, disconnect the camshaft timing pulley from the camshaft.

      SST
      09950-50013   ( 09951-05010, 09952-05010, 09953-05010, 09954-05021 )
    4. Remove the camshaft timing pulley bolt and camshaft timing pulley.

    5. Remove the timing pulley woodruff key.

  7. REMOVE NO. 2 TIMING BELT COVER


    1. Remove the 4 bolts and No. 2 timing belt cover.

  8. REMOVE CAMSHAFT OIL SEAL RETAINER


    1. Remove the 4 bolts, camshaft oil seal retainer and gasket.

  9. REMOVE CAMSHAFT OIL SEAL


    1. B0027ZO

      Using a screwdriver and hammer, tap out the camshaft oil seal.

      Note

      Be careful not to damage the camshaft oil seal retainer.

  10. REMOVE CAMSHAFT


    1. B0028XAC02
      *a Upward
      *b Timing Pulley Woodruff Key Groove

      Turn the camshaft with a wrench so that the timing pulley woodruff key groove faces upward.

    2. B0025KYN01

      Uniformly loosen and remove the 10 camshaft bearing cap bolts in several passes in the sequence shown in the illustration.

    3. Remove the 5 camshaft bearing caps and camshaft.

      Tech Tips

      Arrange the camshaft bearing caps in the correct order.