CYLINDER BLOCK REPLACEMENT

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PROCEDURE

1. Click here

   REPLACE CYLINDER BLOCK TIGHT PLUG

   Note:

   If coolant leaks from a tight plug or a plug is corroded, replace it.

   
   

   1. Remove the tight plugs.

   2. Apply adhesive to new tight plugs.

      Adhesive
      Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent

      Note:

      Do not start the engine for 1 hour after installation.

   3. Position A:

      Using a 14 mm steel bar and hammer, tap in the tight plug as shown in the illustration.

   4. 

      *a	Right Side	*b	Left Side
      *c	Front Side	*d	Rear Side
      *e	Stops	-	-

      Other positions:

      Using SST and a hammer, tap in the tight plugs as shown in the illustration.

      Position B

      09950-60010	09951-00180
      09950-70010	09951-07100

      Position C

      09950-60010	09951-00190
      09950-70010	09951-07100

      Position D

      09950-60010	09951-00200
      09950-70010	09951-07100

      Position E and H

      09950-60010	09951-00350
      09950-70010	09951-07100

      Position F

      09950-60010	09951-00400	09951-00450
      09950-70010	09951-07100

      Position G

      09950-60010	09951-00450
      09950-70010	09951-07100

2. Click here

   REPLACE STRAIGHT PIN

   Note:

   It is not necessary to remove a straight pin unless it is being replaced.

   
   

   1. Remove the straight pins.

   2. 

      *a	Front Side	*b	Rear Side
      *c	Pin A	*d	Pin B
      *e	Pin C	*f	18 mm (0.709 in.)
      *g	8 mm (0.3.15 in.)	*h	11 mm (0.433 in.)
      *i	6 mm (0.236 in.)	*j	22 mm (0.866 in.)
      *k	10 mm (0.394 in.)	*l	Protrusion height

      Using a plastic-faced hammer, tap in new straight pins to the cylinder block sub-assembly.

      Standard Protrusion Height
      Item Specified Condition Pin A 7.5 mm (0.295 in.) or less Pin B 6 mm (0.234 in.) or less Pin C 12 mm (0.472 in.) or less

3. Click here

   REPLACE RING PIN

   Note:

   It is not necessary to remove a ring pin unless it is being replaced.

   
   

   1. Remove the ring pins.

   2. 

      *a	Cylinder Head Side	*b	10.5 mm (0.413 in.)
      *c	15 mm (0.590 in.)	*d	6 mm (0.236 in.) or less

      Using a plastic-faced hammer, tap in new ring pins to the cylinder block sub-assembly.

      Standard Protrusion
      6 mm (0.236 in.) or less

4. Click here

   REPLACE CYLINDER BLOCK WATER DRAIN COCK PLUG

   Note:

   If coolant leaks from a cylinder block water drain plug or a cylinder block water drain plug is corroded, replace the cylinder block water drain plug.

   
   

   1. Remove the cylinder block water drain plug from the cylinder block.

   2. Clean the cylinder block side hole and new cylinder block water drain plug with non-residue solvent.

   3. 

      *a	Front
      *b	5.0 mm (0.197 in.)
      *c	2.0 mm (0.787 in.)
      *d	Adhesive

      Apply adhesive onto the shaded area of a cylinder block water drain plug as shown in the illustration.

      Adhesive
      Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent

      Note:

      Install the cylinder block water drain plug within 3 minutes after applying adhesive.

   4. Set the cylinder block water drain plug and tap it until the edge of the cylinder block water drain plug fits against the chamfered part of the cylinder block as shown in the illustration.