ENGINE UNIT INSTALLATION

PROCEDURE


  1. INSTALL NO. 1 IDLER PULLEY SUB-ASSEMBLY


    1. A01LELQN01
      *1 "DOUBLE"

      Install the No. 1 idler pulley sub-assembly with the bolt.

      Torque:
      54 N*m  { 551 kgf*cm, 40 ft.*lbf }

      Note


      • Do not mistakenly install the No. 2 idler pulley sub-assembly instead of the No. 1 idler pulley sub-assembly.

      • The No. 1 idler pulley sub-assembly has a "DOUBLE" mark.

  2. INSTALL NO. 2 IDLER PULLEY SUB-ASSEMBLY

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  3. INSTALL ENGINE OIL LEVEL DIPSTICK GUIDE


    1. A01L8XAC01
      *1 O-Ring
      *a Push

      Install a new O-ring to the engine oil level dipstick guide.

    2. Apply a light coat of engine oil to the O-ring.

    3. Push in the engine oil level dipstick guide end into the guide hole of the oil pan sub-assembly.

    4. Install the engine oil level dipstick guide with the bolt.

      Torque:
      9.0 N*m  { 92 kgf*cm, 80 in.*lbf }

    5. Install the engine oil level dipstick.

  4. INSTALL IGNITION COIL ASSEMBLY

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  5. INSTALL INTAKE MANIFOLD

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  6. INSTALL FUEL INJECTOR ASSEMBLY

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  7. INSTALL FUEL DELIVERY PIPE SUB-ASSEMBLY

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  8. INSTALL V-RIBBED BELT TENSIONER ASSEMBLY


    1. Temporarily install the V-ribbed belt tensioner assembly with the 5 bolts.

    2. A01LDDAC01
      B0068HS Bolt A
      B006964 Bolt B

      Tighten bolts 1 and 2 in numerical order.

      Torque:
      36 N*m  { 367 kgf*cm, 27 ft.*lbf }

    3. Tighten the other bolts.

      Torque:
      36 N*m  { 367 kgf*cm, 27 ft.*lbf }
      Standard Bolt Length
      Item Specified Condition
      Bolt A 70 mm (2.76 in.)
      Bolt B 33 mm (1.30 in.)

  9. INSTALL FRONT NO. 1 ENGINE MOUNTING BRACKET LH


    1. Install the front No. 1 engine mounting bracket LH with the 3 bolts.

      Torque:
      43 N*m  { 438 kgf*cm, 32 ft.*lbf }

  10. INSTALL FRONT NO. 1 ENGINE MOUNTING BRACKET RH


    1. Install the front No. 1 engine mounting bracket RH with the 4 bolts.

      Torque:
      43 N*m  { 438 kgf*cm, 32 ft.*lbf }

  11. INSTALL NO. 1 FUEL PIPE SUB-ASSEMBLY AND NO. 2 FUEL PIPE SUB-ASSEMBLY


    1. Install the No. 1 fuel pipe sub-assembly and No. 2 fuel pipe sub-assembly with the 2 bolts.

      Torque:
      9.0 N*m  { 92 kgf*cm, 80 in.*lbf }

    2. Connect the No. 2 fuel pipe sub-assembly and install the No. 2 fuel pipe clamp to the fuel pressure regulator assembly.

    3. Connect the No. 1 fuel pipe sub-assembly and install the No. 2 fuel pipe clamp to the fuel delivery pipe sub-assembly.

  12. INSTALL NO. 2 PCV HOSE

  13. INSTALL PCV HOSE

  14. INSTALL WATER HOSE SUB-ASSEMBLY


    1. Install the water hose sub-assembly, and slide the 2 clamps to secure the hose.

  15. INSTALL WIRE HARNESS CLAMP BRACKET


    1. A01L8U3

      for LH Side:


      1. Install the wire harness clamp bracket with the bolt.

        Torque:
        13 N*m  { 133 kgf*cm, 10 ft.*lbf }
    2. A01L8DO

      for RH Side:


      1. Install the 3 wire harness clamp brackets with the 3 bolts.

        Torque:
        13 N*m  { 133 kgf*cm, 10 ft.*lbf }
    3. A01LEKGC01
      B0068HS Bolt A
      B006964 Bolt B

      for Rear Side:


      1. Install the 2 wire harness clamp brackets with the 2 bolts.

        Torque:
        for bolt A
        13 N*m  { 133 kgf*cm, 10 ft.*lbf }
        for bolt B
        31 N*m  { 316 kgf*cm, 23 ft.*lbf }

  16. INSTALL ENGINE WIRE


    1. A01L9UEN01

      Install the wire harness with the 2 bolts to the engine as shown in the illustration.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

    2. Connect the connectors and wire harness to the engine.