FUEL INJECTION PUMP REASSEMBLY

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PROCEDURE

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   INSTALL INJECTION PUMP DELIVERY VALVE SUB-ASSEMBLY

   
   
   1. 

      Install 4 new delivery valve gaskets and the 4 injection pump delivery valve sub-assemblies to the injection pump assembly.

   2. Install the 4 delivery valve springs to the 4 injection pump delivery valve holders.

   3. Using SST, install the injection pump delivery valve holder to the injection pump assembly.

      09260-54012

      09269-54020

      58.9 N*m

      601 kgf*cm

      43 ft.*lbf

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   INSTALL DISTRIBUTIVE HEAD PLUG

   
   

   1. Install a new O-ring to the distributive head plug.

   2. 

      Using SST, install the distributive head plug to the injection pump assembly.

      09260-54012

      09262-54010

      88.3 N*m

      900 kgf*cm

      65 ft.*lbf

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   INSTALL TIMING CONTROL VALVE ASSEMBLY

   
   

   1. Using a 5 mm hexagon wrench, install the timing control valve to the injection pump assembly with the 2 bolts.

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   INSTALL WIRING HARNESS BRACKET

   
   

   1. Install the wiring harness bracket with the bolt to the injection pump assembly.

      8.0 N*m

      82 kgf*cm

      71 in.*lbf

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   INSTALL FUEL FILTER TO INJECTION PUMP FUEL PIPE

   
   
   1. 

      Install a new air bleeder nipple washer and the screw to the injection pump assembly.

      36.8 N*m

      375 kgf*cm

      27 ft.*lbf

   2. Install 2 new air bleeder nipple washers and the fuel filter to injection pump fuel pipe to the injection pump assembly with the cap nut.

      26.6 N*m

      271 kgf*cm

      20 ft.*lbf

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   INSTALL NO. 4 NOZZLE LEAKAGE PIPE

   
   

   1. Install 2 new air bleeder nipple washers and the No. 4 nozzle leakage pipe to the injection pump assembly with the overflow screw sub-assembly.

      26.6 N*m

      271 kgf*cm

      20 ft.*lbf