DIESEL THROTTLE BODY INSTALLATION

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PROCEDURE

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   INSTALL DIESEL THROTTLE BODY ASSEMBLY

   
   

   1. Connect the connector to install the emission control valve wire to the diesel throttle body assembly.

   2. Install a new gasket and the diesel throttle body assembly with the 2 bolts and 2 nuts.

      10 N*m

      102 kgf*cm

      7 ft.*lbf

   3. Connect the connector and clamp.

   4. for Cold Area Specification Vehicles:

      Connect the No. 11 water by-pass hose and No. 14 water by-pass hose to the diesel throttle body assembly, and slide the 2 clips to secure the hose.

   5. Connect the fuel hose bracket with the bolt to the diesel throttle body assembly.

      6.5 N*m

      66 kgf*cm

      58 in.*lbf

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   INSTALL INTERCOOLER AIR TUBE

   
   

   1. Install the intercooler air tube to the diesel throttle body assembly and tighten the hose clamp.

      6.5 N*m

      66 kgf*cm

      58 in.*lbf

   2. Connect the connector to the intake air temperature sensor.

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   INSTALL NO. 4 AIR HOSE

   
   

   1. Install the No. 4 air hose to the intercooler air tube and tighten the 2 hose clamps.

      6.5 N*m

      66 kgf*cm

      58 in.*lbf

   2. Connect the oil return hose to the intercooler assembly and engine oil level dipstick guide, and slide the 2 clips to secure the hose.

   3. Attach the 4 clamps.

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   INSTALL NO. 1 ENGINE COVER SUB-ASSEMBLY

   
   

   1. Attach the 2 clips and install the No. 1 engine cover sub-assembly to the No. 2 water by-pass pipe.

   2. Install the No. 1 engine cover sub-assembly to the No. 1 engine cover bracket and No. 2 engine cover bracket with the 2 nuts.

      21 N*m

      214 kgf*cm

      15 ft.*lbf

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   PERFORM INITIALIZATION

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   w/ DPF:

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