ECD SYSTEM, Diagnostic DTC:P0191

DTC Code DTC Name
P0191 Fuel Rail Pressure Sensor Circuit Range / Performance

DESCRIPTION

The ECM monitors the internal fuel pressure of the common rail using the fuel pressure sensor, and controls the suction control valve to regulate the common rail pressure so that it reaches the target pressure determined by the ECM. The pressure sensor is a semiconductor that varies its electrical resistance when pressure is applied to its silicon chip. This sensor outputs a voltage in proportion to the common rail fuel pressure.

B0027OJE21
DTC No. Detection Item DTC Detection Condition Trouble Area MIL Memory
P0191 Fuel Rail Pressure Sensor Circuit Range / Performance The difference between the main and sub voltage outputs of the fuel pressure sensor is 0.04 V or less, or 1.06 V or higher for 1 second or more (1 trip detection logic).

  • Open or short in fuel pressure sensor circuit

  • Fuel pressure sensor (common rail)

  • ECM

 Comes on DTC stored
Related Data List
DTC No. Data List
P0191

  • Common Rail Pressure

  • Target Common Rail Pressure

CONFIRMATION DRIVING PATTERN

P0191
DTC Detection Drive Pattern Idling for 1 second

WIRING DIAGRAM

Refer to DTC P0087 Click here.

CAUTION / NOTICE / HINT

Note

After replacing the ECM, the new ECM needs registration (See page ) and initialization Click here.

PROCEDURE


  1. READ VALUE USING GTS (COMMON RAIL PRESSURE AND TARGET COMMON RAIL PRESSURE)


    1. Connect the GTS to the DLC3.

    2. Turn the ignition switch to ON and turn the GTS on.

    3. Enter the following menus: Powertrain / Engine / Data List / Common Rail Pressure and Target Common Rail Pressure.


      Powertrain > Engine > Data List
      Tester Display
      Target Common Rail Pressure
      Common Rail Pressure

    4. Start the engine.

    5. Check the change in the values for the Data List items above when increasing the engine speed from idling to 3000 rpm with no load.

      Result
      Result Proceed to

      Common Rail Pressure is always 10000 kPa or less

      or

      Common Rail Pressure is always 200000 kPa or higher

      		 A
      Except above B

      Tech Tips

      Normally, "Common Rail Pressure" is within 5000 kPa of "Target Common Rail Pressure".


    B

    GO TO STEP 4 Click here

    A

  2. CHECK HARNESS AND CONNECTOR (FUEL PRESSURE SENSOR - ECM)


    1. Disconnect the fuel pressure sensor connector.

    2. Disconnect the ECM connector.

    3. Measure the resistance according to the value(s) in the table below.

      Standard Resistance
      Tester Connection Condition Specified Condition
      C120-5 (PR) - C55-26 (PCR1) Always Below 1 Ω
      C120-2 (PR2) - C55-33 (PCR2) Always Below 1 Ω
      C120-1 (VCS) - C56-2 (VCS) Always Below 1 Ω
      C120-6 (VC) - C55-18 (VC) Always Below 1 Ω
      C120-4 (E2) - C55-28 (E2) Always Below 1 Ω
      C120-3 (E2S) - C56-1 (E2S) Always Below 1 Ω
      C120-5 (PR) or C55-26 (PCR1) - Body ground Always 10 kΩ or higher
      C120-2 (PR2) or C55-33 (PCR2) - Body ground Always 10 kΩ or higher
      C120-1 (VCS) or C56-2 (VCS) - Body ground Always 10 kΩ or higher
      C120-6 (VC) or C55-18 (VC) - Body ground Always 10 kΩ or higher
      C120-4 (E2) or C55-28 (E2) - Body ground Always 10 kΩ or higher
      C120-3 (E2S) or C56-1 (E2S) - Body ground Always 10 kΩ or higher

    4. Reconnect the fuel pressure sensor connector.

    5. Reconnect the ECM connector.

      Result
      Proceed to
      OK
      NG

    OK

    GO TO STEP 5 Click here

    NG

  3. REPAIR OR REPLACE HARNESS OR CONNECTOR


    1. Repair or replace the harness or connector.

      Result
      Proceed to
      NEXT

    NEXT

  4. CHECK WHETHER DTC OUTPUT RECURS (DTC P0191)


    1. Connect the GTS to the DLC3.

    2. Turn the ignition switch to ON and turn the GTS on.

    3. Clear the DTCs.


      Powertrain > Engine > Clear DTCs

    4. Let the engine idle for 1 second.

    5. Enter the following menus: Powertrain / Engine / Trouble Codes.


      Powertrain > Engine > Trouble Codes

    6. Read the DTCs.

      Result
      Result Proceed to
      P0191 is output A
      No DTC is output B

    B

    END

    A

  5. REPLACE COMMON RAIL


    1. Replace the common rail.

      Click here

      Result
      Proceed to
      NEXT

    NEXT

  6. BLEED AIR FROM FUEL SYSTEM


    1. Bleed the air from the fuel system.

      Click here

      Result
      Proceed to
      NEXT

    NEXT

  7. CHECK WHETHER DTC OUTPUT RECURS (DTC P0191)


    1. Connect the GTS to the DLC3.

    2. Turn the ignition switch to ON and turn the GTS on.

    3. Clear the DTCs.


      Powertrain > Engine > Clear DTCs

    4. Let the engine idle for 1 second.

    5. Enter the following menus: Powertrain / Engine / Trouble Codes.


      Powertrain > Engine > Trouble Codes

    6. Read the DTCs.

      Result
      Result Proceed to
      P0191 is output A
      No DTC is output B

    B

    END

    A

  8. REPLACE ECM


    1. Replace the ECM.

      Click here

      Result
      Proceed to
      NEXT

    NEXT

  9. CONFIRM WHETHER MALFUNCTION HAS BEEN SUCCESSFULLY REPAIRED


    1. Connect the GTS to the DLC3.

    2. Turn the ignition switch to ON and turn the GTS on.

    3. Clear the DTCs.


      Powertrain > Engine > Clear DTCs

    4. Let the engine idle for 1 second.

    5. Enter the following menus: Powertrain / Engine / Trouble Codes.


      Powertrain > Engine > Trouble Codes

    6. Confirm that the DTC is not output again.

      Result
      Proceed to
      NEXT

    NEXT

    END