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ENGINE GENERAL MAINTENANCE

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CAUTION / NOTICE / HINT

Tip:

Perform these procedures after the engine has cooled down.

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PROCEDURE


  1. Click here

    INSPECT TIMING BELT (for 1KD-FTV, 2KD-FTV)

    Tip:

    This is for vehicles often used in excessively dusty conditions. Inspect for cracks on the timing belt or abnormal wear on the timing pulley. Then, remove sand and dust in the timing belt cover.

    Type See procedure
    1KD-FTV

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    2KD-FTV

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  2. Click here

    REPLACE TIMING BELT

    Type See procedure
    1KD-FTV

    Click here

    2KD-FTV

    Click here

    5L-E

    Click here

  3. Click here

    INSPECT TIMING BELT PULLEY (for 1KD-FTV, 2KD-FTV)

    Tip:

    This is for vehicles often used in excessively dusty conditions. Inspect for cracks on the timing belt or abnormal wear on the timing pulley. Then, remove sand and dust in the timing belt cover.

    Type See procedure
    1KD-FTV

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    2KD-FTV

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  4. Click here

    CLEAN TIMING BELT COVER (for 1KD-FTV, 2KD-FTV)

    Tip:

    This is for vehicles often used in excessively dusty conditions. Inspect for cracks on the timing belt or abnormal wear on the timing pulley. Then, remove sand and dust in the timing belt cover.


    1. Remove the timing belt cover.

    2. Check that the timing belt cover is not dirty.

    3. If cleaning a timing belt cover, blow compressed air to clean it.

    4. Reinstall the timing belt cover.

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    INSPECT VALVE CLEARANCE

    Type See procedure
    1GR-FE

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    1KD-FTV

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    2KD-FTV

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    5L-E

    Click here

  6. Click here

    INSPECT DRIVE BELT

    Type See procedure
    1GR-FE

    Click here

    1KD-FTV

    Click here

    1GD-FTV

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    2KD-FTV

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    2GD-FTV

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    5L-E

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    1TR-FE

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    2TR-FE

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  7. Click here

    REPLACE DRIVE BELT (for 5L-E)


    1. Replace the drive belt.

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    REPLACE ENGINE OIL AND OIL FILTER

    Type See procedure
    1GR-FE

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    1KD-FTV

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    1GD-FTV

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    2KD-FTV

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    2GD-FTV

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    5L-E

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    1TR-FE

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    2TR-FE

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  9. Click here

    INSPECT COOLING AND HEATER SYSTEM


    1. Check that the radiator, condenser and/or intercooler is not blocked with leaves, dirt or insects, and clean them if necessary. Also check the hose connection for the installation condition, corrosion, etc.

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    INSPECT ENGINE COOLANT

    Type See procedure
    1GR-FE

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    1KD-FTV

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    1GD-FTV

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    2KD-FTV

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    2GD-FTV

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    5L-E

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    1TR-FE

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    2TR-FE

    Click here

  11. Click here

    REPLACE ENGINE COOLANT

    Type See procedure
    1GR-FE

    Click here

    1KD-FTV

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    1GD-FTV

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    2KD-FTV

    Click here

    2GD-FTV

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    5L-E

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    1TR-FE

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    2TR-FE

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    INSPECT ENGINE OIL COOLER HOSES AND CONNECTIONS (for 1GR-FE)


    1. Check the oil cooler hoses for cracks, leakage, loose connections and deformation.

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    INSPECT EXHAUST PIPES AND MOUNTINGS


    1. Visually check the pipes, hangers and connections for severe corrosion, leaks or damage.

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    REPLACE SPARK PLUGS

    Type See procedure
    1GR-FE

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    1TR-FE

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    2TR-FE

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  15. Click here

    INSPECT BATTERY ELECTROLYTE LEVEL

    Type See procedure
    1GR-FE

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    1KD-FTV

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    1GD-FTV

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    2KD-FTV

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    2GD-FTV

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    5L-E

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    1TR-FE

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    2TR-FE

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    INSPECT WATER SEDIMENT ACCUMULATOR

    Type See procedure
    1KD-FTV

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    1GD-FTV

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    2KD-FTV

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    2GD-FTV

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    5L-E

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  17. Click here

    REPLACE FUEL FILTER

    Type See procedure
    1GR-FE

    Click here

    2KD-FTV

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    1TR-FE

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    2TR-FE

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  18. Click here

    INSPECT AIR CLEANER FILTER

    Type See procedure
    1GR-FE

    Click here

    1KD-FTV

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    1GD-FTV

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    2KD-FTV

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    2GD-FTV

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    5L-E

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    1TR-FE

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    2TR-FE

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    INSPECT VACUUM PUMP OIL HOSE (for 5L-E)


    1. Check the vacuum pump oil hoses for cracks, leakage, loose connections and deformation.

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    INSPECT FUEL TANK CAP GASKET

    Type See procedure
    1GR-FE

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    1KD-FTV

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    1GD-FTV

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    2KD-FTV

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    2GD-FTV

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    5L-E

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    1TR-FE

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    2TR-FE

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  21. Click here

    INSPECT FUEL LINES, FUEL LINE CONNECTIONS, FUEL TANK VAPOR VENT SYSTEM HOSES AND FUEL TANK BAND


    1. Visually check the fuel lines and hoses for cracks, leakage, loose connections and deformation. Also, visually check the tank band for looseness.

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    INSPECT CHARCOAL CANISTER

    Type See procedure
    1GR-FE

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    1TR-FE

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    2TR-FE

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