BRAKE SYSTEM (OTHER) SERVICE DATA

Brake Pedal
Brake pedal height from floor panel 167.7 to 177.7 mm (6.603 to 6.996 in.)
Brake pedal free play 1.0 to 6.0 mm (0.0394 to 0.236 in.)
Brake pedal reserve distance from floor panel w/o ABS for LHD for 2WD 90.0 mm (3.54 in.)
for RHD 91.0 mm (3.58 in.)
w/ ABS for LHD (w/o VSC) for 2WD except TGN121L-DTTSKV and TGN121L-DTTMKV 87.0 mm (3.43 in.)
for TGN121L-DTTSKV and TGN121L-DTTMKV 88.0 mm (3.46 in.)
for 4WD and Pre-Runner w/o 205R16C tire 91.0 mm (3.58 in.)
w/ 205R16C tire 92.0 mm (3.62 in.)
for LHD (w/ VSC) for 2WD 85.0 mm (3.35 in.)
for 4WD and Pre-Runner 91.0 mm (3.58 in.)
for RHD (w/o VSC) for 2WD 86.0 mm (3.39 in.)
for 4WD and Pre-Runner w/o 205R16C tire 90.0 mm (3.54 in.)
w/ 205R16C tire 91.0 mm (3.58 in.)
for RHD (w/ VSC) for 2WD 87.0 mm (3.43 in.)
for 4WD and Pre-Runner 90.0 mm (3.54 in.)
Brake Master Cylinder (w/ ABS)
Booster push rod and accessory tool clearance 0 mm (0 in.)
Brake Master Cylinder (w/o ABS)
Booster push rod and accessory tool clearance 0 mm (0 in.)
Vacuum Switching Valve (for 1TR-FE, 2TR-FE)
Tester Connection Condition Specified Condition
1 - 2 20°C (68°F) 23 to 26 Ω
1 - Body ground Always 10 MΩ or higher
2 - Body ground Always 10 MΩ or higher
Vacuum Pump (for 1GD-FTV, 2GD-FTV)
Negative pressure of vacuum pump assembly More than 87 kPa (650 mmHg, 25.6 in.Hg)
Minimum lenght A 23.8 mm (0.937 in.)
Minimum lenght B 85.0 mm (3.35 in.)
Vacuum Pump (for 2KD-FTV)
Negative pressure of vacuum pump assembly More than 87 kPa (650 mmHg, 25.6 in.Hg)
Vacuum Pump (for 5L-E)
Negative pressure of vacuum pump assembly More than 87 kPa (650 mmHg, 25.6 in.Hg)
Load Sensing Proportioning Valve (w/o ABS)
Load sensing proportioning valve rear axle load for Single Cab 7354 N (750 kgf, 1651 lbf)
for Double Cab 8336 N (850 kgf, 1874. lbf)
Standard rear brake fluid pressure

5260 +/-490 kPa (53.6 +/-5.0 kgf/cm2, 763 +/-71 psi)

Standard initial length (A) 120 mm (4.72 in.)
Standard length (A) after adjustment 103 to 127 mm (4.06 to 5.00 in.)
Standard pressure change

Changes by 140 kPa (1.4 kgf/cm2, 20.3 psi) for every 1 mm (0.0394 in.) change in length A

Standard pressure

2450 kPa (25 kgf/cm2, 355 psi)

1350 +/-200 kPa (13.8 +/-2 kgf/cm2, 196 +/-49 psi)

5880 kPa (60 kgf/cm2, 853 psi)

2210 +/-340 kPa (22.5 +/-3 kgf/cm2, 321 +/-49 psi)

LUBRICANT
Item Capacity Classification
Brake fluid except TSAM Made - SAE J1703 or FMVSS No. 116 DOT 3
for TSAM Made - SAE J1704 or FMVSS No. 116 DOT 4