| Tester connection | Condition | Specified Condition |
|---|---|---|
| Glow plug terminal - Body ground | 20°C (68°F) | Approx. 0.95 Ω |
| Starter assembly | No-load characteristics current | Standard | 150A or less at 11.5 V |
| Magnet starter switch assembly | Terminal 50 - Terminal C | Standard resistance | Below 1 Ω |
| Terminal 50 - Switch Body | Standard resistance | Below 2 Ω | |
| Starter brush holder assembly | A - B C - D D - E |
Standard resistance | Below 1 Ω |
| Brush length | Standard | 10.4 mm (0.409 in.) | |
| Minimum | 5.0 mm (0.197 in. ) | ||
| Starter armature assembly | Segment - Segment | Standard resistance | Below 1 Ω |
| Segment - Coil Core | Standard resistance | 10 kΩ or higher | |
| Circle runout | Maximum | 0.05 mm (0.00196 in.) | |
| Commutator diameter | Standard | 29.0 mm (1.14 in.) | |
| Minimum | 28.0 mm (1.10 in.) | ||
| Undercut depth | Standard | 0.7 mm (0.0276 in.) | |
| Minimum | 0.4 mm (0.0157 in.) |
| Starter assembly | No-load characteristics current | Standard | 120A or less at 11 V |
| Starter assembly | No-load characteristics current | Standard | 180A or less at 11 V |
| Magnet starter switch assembly | Terminal 50 - Terminal C | Standard resistance | Below 1 Ω |
| Terminal 50 - Switch Body | Standard resistance | Below 2 Ω | |
| Starter brush holder assembly | Spring load | Standard | 26 to 45 N (3 to 5 kgf, 5.8 to 10.1 lbf) |
| Minimum | 12 N (1 kgf, 2.7 lbf) | ||
| Positive (+) brush holder - Negative(-) brush holder | Standard resistance | 10 kΩ or higher | |
| Brush length | Standard | 20.5 mm (0.814 in.) | |
| Minimum | 11.0 mm (0.433 in.) | ||
| Starter yoke assembly | Lead Wire - Brush | Standard resistance | Below 1 Ω |
| Starter Yoke Body - Brush | Standard resistance | 10 kΩ or higher | |
| Brush length | Standard | 20.5 mm (0.814 in.) | |
| Minimum | 11.0 mm (0.433 in.) | ||
| Starter armature assembly | Segment - Segment | Standard resistance | Below 1 Ω |
| Segment - Coil Core | Standard resistance | 10 kΩ or higher | |
| Circle runout | Maximum | 0.05 mm (0.00197 in.) | |
| Commutator diameter | Standard | 36.0 mm (1.42 in.) | |
| Minimum | 35.0 mm (1.38 in.) | ||
| Undercut depth | Standard | 0.7 mm (0.0276 in.) | |
| Minimum | 0.2 mm (0.00787 in.) |
| Starter assembly | No-load characteristics current | Standard | 123A or less at 10.9 V |
| Tester connection | Condition | Specified condition |
|---|---|---|
| 5 (SS1) - 6(AGND) 1 (SS2) - 6(AGND) |
Not pushed | 10 kΩ or higher |
| 5 (SS1) - 6(AGND) 1 (SS2) - 6(AGND) |
Pushed | Below 1 Ω |
| Tester connection | Condition | Specified condition |
|---|---|---|
| - | Lock | 10 kΩ or higher |
| 7 (ACC) - 5 (AM1) | ACC | Below 1 Ω |
| 8 (IG1) - 5 (AM1) 7 (ACC) - 5 (AM1) 4 (AM2) - 3 (IG2) |
ON | Below 1 Ω |
| 8 (IG1) - 5 (AM1) 6 (ST1) - 5 (AM1) 4 (AM2) - 3 (IG2) 4 (AM2) - 2 (ST2) |
START | Below 1 Ω |
| Item | Tester connection | Condition | Specified condition |
|---|---|---|---|
| Starter relay (ST NO. 1) | 3 - 5 | Battery voltage not applied to terminals 1 and 2 | 10 kΩ or higher |
| Battery voltage applied to terminals 1 and 2 | Below 1 Ω | ||
| Glow relay (GLOW) | 3 - 5 | Battery voltage not applied to terminals 1 and 2 | 10 kΩ or higher |
| Battery voltage applied to terminals 1 and 2 | Below 1 Ω |