2GD-FTV STARTING SERVICE DATA

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Table 1. Glow plug
Tester connection	Condition	Specified Condition
Glow plug terminal - Body ground	20°C (68°F)	Approximately 1.0 Ω

Table 2. Starter (for 2.0 kW Type)
Starter	Standard current	150A or less at 11.5 V
Starter armature assembly	Starter armature assembly	0.05 mm (0.00196 in.)
	Standard commutator diameter	29.0 mm (1.14 in.)
	Minimum commutator diameter	28.0 mm (1.10 in.)
	Standard undercut depth	0.7 mm (0.0276 in.)
	Minimum undercut depth	0.4 mm (0.0157 in.)
	Segment - Segment	Below 1.0 Ω
	Segment - Coil core	10 kΩ or higher
Starter brush holder assembly (Brush length)	Standard	10.4 mm (0.409 in.)
Starter brush holder assembly (Brush length)	Minimum	5.0 mm (0.197 in. )

Table 3. Starter (for 2.0 kW Type)
Item	Tester connection	Condition	Specified condition
Starter brush holder assembly	A-B C-D D-E	Always	Below 1 Ω
Magnet starter switch assembly.	Terminal 50 - Terminal C	Always	Below 1 Ω
Magnet starter switch assembly.	Terminal 50 - Switch body	Always	Below 2 Ω
Starter armature assembly.	Segment - Segment	Always	Below 1 Ω
Starter armature assembly.	Segment - Coil Core	Always	10 kΩ or higher

Table 4. Starter (for 2.2 kW Type)
Starter	Standard current	120A or less at 11 V

Table 5. STARTER (for 2.7 kW Type)
Starter assembly	No-load characteristics current	Standard	180A or less at 11 V
Magnet starter switch assembly	Terminal 50 - Terminal C	Standard resistance	Below 1 Ω
Magnet starter switch assembly	Terminal 50 - Switch Body	Standard resistance	Below 2 Ω
Starter brush holder assembly	Spring load	Standard	26 to 45 N (3 to 5 kgf, 5.8 to 10.1 lbf)
	Spring load	Minimum	12 N (1 kgf, 2.7 lbf)
	Positive (+) brush holder - Negative(-) brush holder	Standard resistance	10 kΩ or higher
	Brush length	Standard	20.5 mm (0.814 in.)
	Brush length	Minimum	11.0 mm (0.433 in.)
Starter yoke assembly	Lead Wire - Brush	Standard resistance	Below 1 Ω
	Starter Yoke Body - Brush	Standard resistance	10 kΩ or higher
	Brush length	Standard	20.5 mm (0.814 in.)
	Brush length	Minimum	11.0 mm (0.433 in.)
Starter armature assembly	Segment - Segment	Standard resistance	Below 1 Ω
	Segment - Coil Core	Standard resistance	10 kΩ or higher
	Circle runout	Maximum	0.05 mm (0.00197 in.)
	Commutator diameter	Standard	36.0 mm (1.42 in.)
	Commutator diameter	Minimum	35.0 mm (1.38 in.)
	Undercut depth	Standard	0.7 mm (0.0276 in.)
	Undercut depth	Minimum	0.2 mm (0.00787 in.)

Table 6. Starter (w/ Stop And Start System)
Starter	Current criteria	160 A or less at 11 V

Table 7. Starter (for BOSCH Made)
Starter	Standard current	123A or less at 10.9 V

Table 8. Engine switch
Tester connection	Condition	Specified condition
5 (SS1) - 6(AGND) 1 (SS2) - 6(AGND)	Not pushed	10 kΩ or higher
5 (SS1) - 6(AGND) 1 (SS2) - 6(AGND)	Pushed	Below 1 Ω

Table 9. Ignition switch assembly.
Tester connection	Condition	Specified condition
-	Lock	10 kΩ or higher
7 (ACC) - 5 (AM1)	ACC	Below 1 Ω
8 (IG1) - 5 (AM1) 7 (ACC) - 5 (AM1) 4 (AM2) - 3 (IG2)	ON	Below 1 Ω
8 (IG1) - 5 (AM1) 6 (ST1) - 5 (AM1) 4 (AM2) - 3 (IG2) 4 (AM2) - 2 (ST2)	START	Below 1 Ω

Table 10. Starter relay assembly (ST NO. 1)
Tester connection	Condition	Specified condition
3 - 5	Battery voltage not applied to terminals 1 and 2	10 kΩ or higher
3 - 5	Battery voltage applied to terminals 1 and 2	Below 1 Ω

Table 11. Starter relay assembly (ST NO. 2)
Tester connection	Condition	Specified condition
3 - 5	Battery voltage not applied to terminals 1 and 2	10 kΩ or higher
3 - 5	Battery voltage applied to terminals 1 and 2	Below 1 Ω

Table 12. Glow relay (GLOW)
Tester connection	Condition	Specified condition
3 - 5	Battery voltage not applied to terminals 1 and 2	10 kΩ or higher
3 - 5	Battery voltage applied to terminals 1 and 2	Below 1 Ω