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1GD-FTV EMISSION CONTROL TORQUE SPECIFICATIONS

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Table 1. EGR VALVE
Part Tightened N*m kgf*cm ft.*lbf in.*lbf
Stud bolt x No. 2 EGR valve assembly
5.0 N*m
51 kgf*cm
 
44 in.*lbf
No. 2 EGR valve assembly x No. 1 EGR cooler
25 N*m
255 kgf*cm
18 ft.*lbf
 
EGR valve adapter x No. 2 EGR valve assembly
25 N*m
255 kgf*cm
18 ft.*lbf
 
No. 1 EGR cooler and No. 2 EGR valve assembly x Intake manifold
21 N*m
214 kgf*cm
15 ft.*lbf
 
Vacuum control valve set x Intake manifold
10 N*m
102 kgf*cm
7 ft.*lbf
 
Engine wire bracket x Intake manifold
18.5 N*m
189 kgf*cm
14 ft.*lbf
 
Stud bolt x Exhaust manifold
10 N*m
102 kgf*cm
7 ft.*lbf
 
No. 1 EGR pipe sub-assembly x Exhaust manifold, EGR valve adapter
29 N*m
296 kgf*cm
21 ft.*lbf
 
No. 1 EGR pipe sub-assembly x Vacuum transmitting pipe sub-assembly
10 N*m
102 kgf*cm
7 ft.*lbf
 
No. 4 water by-pass pipe x Intake manifold
10 N*m
102 kgf*cm
7 ft.*lbf
 
No. 3 water by-pass pipe sub-assembly x No. 1 EGR cooler
10 N*m
102 kgf*cm
7 ft.*lbf
 
Electric EGR control valve assembly x No. 2 EGR valve assembly
25 N*m
255 kgf*cm
18 ft.*lbf
 
No. 2 EGR pipe x Electric EGR control valve assembly
29 N*m
296 kgf*cm
21 ft.*lbf
 
EGR valve bracket x Electric EGR control valve assembly
21 N*m
214 kgf*cm
15 ft.*lbf
 
Engine wire x Intake manifold
18.5 N*m
189 kgf*cm
14 ft.*lbf
 
Engine wire x No. 3 water by-pass pipe sub-assembly
12.5 N*m
127 kgf*cm
9 ft.*lbf
 
No. 2 engine cover bracket x No. 3 water by-pass pipe sub-assembly, No. 2 EGR valve assembly
10 N*m
102 kgf*cm
7 ft.*lbf
 
No. 2 hose to hose tube x Cylinder head cover sub-assembly, Hose bracket
10 N*m
102 kgf*cm
7 ft.*lbf
 
Turbo pressure sensor x No. 3 water by-pass pipe sub-assembly
10 N*m
102 kgf*cm
7 ft.*lbf
 
No. 2 water by-pass pipe x Cylinder head cover sub-assembly, No. 3 water by-pass pipe sub-assembly, No. 2 engine cover bracket
10 N*m
102 kgf*cm
7 ft.*lbf
 
Table 2. EGR COOLER
Part Tightened N*m kgf*cm ft.*lbf
No. 1 EGR cooler x No. 2 EGR valve assembly
25 N*m
255 kgf*cm
18 ft.*lbf
No. 1 EGR cooler and No. 2 EGR valve assembly with electric EGR control valve assembly x Intake manifold
21 N*m
214 kgf*cm
15 ft.*lbf
No. 3 water by-pass pipe sub-assembly x No. 1 EGR cooler
10 N*m
102 kgf*cm
7 ft.*lbf
Table 3. EGR BYPASS VALVE SWITCHING VALVE
Part Tightened N*m kgf*cm ft.*lbf in.*lbf
No. 1 vacuum switching valve assembly x Bracket
1.4 N*m
14 kgf*cm
 
12 in.*lbf
Vacuum control valve set x Intake manifold
10 N*m
102 kgf*cm
7 ft.*lbf
 
Engine wire bracket x Intake manifold
18.5 N*m
189 kgf*cm
14 ft.*lbf
 
Table 4. EXHAUST GAS TEMPERATURE SENSOR
Part Tightened N*m kgf*cm ft.*lbf
No. 3 exhaust gas temperature sensor x Exhaust manifold converter sub-assembly
30 N*m
306 kgf*cm
22 ft.*lbf
No. 2 exhaust gas temperature sensor x Exhaust manifold converter sub-assembly
30 N*m
306 kgf*cm
22 ft.*lbf
Exhaust gas temperature sensor x Exhaust manifold converter sub-assembly
30 N*m
306 kgf*cm
22 ft.*lbf
Clamp x Pipe clamp
10 N*m
102 kgf*cm
7 ft.*lbf
No. 3 exhaust gas temperature sensor x No. 1 vacuum pipe
10 N*m
102 kgf*cm
7 ft.*lbf
Table 5. EXHAUST FUEL ADDITION INJECTOR
Part Tightened N*m kgf*cm ft.*lbf
No. 2 nozzle holder clamp x No. 1 injector holder
11.5 N*m
117 kgf*cm
8 ft.*lbf
Injector holder x No. 1 injector holder
10 N*m
102 kgf*cm
7 ft.*lbf
No. 2 exhaust manifold heat insulator x No. 1 injector holder
10 N*m
102 kgf*cm
7 ft.*lbf
No. 1 injector holder x Exhaust manifold
43 N*m
438 kgf*cm
32 ft.*lbf
No. 1 fuel pipe x Cylinder head cover sub-assembly
10 N*m
102 kgf*cm
7 ft.*lbf
No. 1 fuel pipe x Injector holder
36 N*m
367 kgf*cm
27 ft.*lbf
Table 6. DIFFERENTIAL PRESSURE SENSOR
Part Tightened N*m kgf*cm ft.*lbf
Differential pressure sensor x Pipe clamp
10 N*m
102 kgf*cm
7 ft.*lbf
Table 7. MONOLITHIC CONVERTER (w/ DPF)
Part Tightened N*m kgf*cm ft.*lbf in.*lbf
Exhaust pipe clamp x Exhaust manifold converter sub-assembly
18 N*m
184 kgf*cm
13 ft.*lbf
 
Exhaust pipe support stay x Cylinder block sub-assembly, Exhaust manifold converter sub-assembly
38 N*m
387 kgf*cm
28 ft.*lbf
 
No. 2 exhaust pipe support stay x Cylinder block sub-assembly, Exhaust manifold converter sub-assembly
38 N*m
387 kgf*cm
28 ft.*lbf
 
No. 1 turbo insulator x Exhaust manifold, Turbocharger sub-assembly
12 N*m
122 kgf*cm
9 ft.*lbf
 
No. 1 exhaust manifold heat insulator x Exhaust manifold
12 N*m
122 kgf*cm
9 ft.*lbf
 
Upper arm bush heat insulator x Body
32 N*m
326 kgf*cm
24 ft.*lbf
 
Engine cover bracket x Cylinder head sub-assembly
21 N*m
214 kgf*cm
15 ft.*lbf
 
Pipe clamp x Engine cover bracket
10 N*m
102 kgf*cm
7 ft.*lbf
 
Clamp x No. 1 vacuum pipe, No. 2 vacuum pipe
6.0 N*m
61 kgf*cm
 
53 in.*lbf
No. 2 vacuum pipe x Exhaust manifold converter sub-assembly
48 N*m
489 kgf*cm
35 ft.*lbf
 
No. 1 vacuum pipe x Exhaust manifold converter sub-assembly
48 N*m
489 kgf*cm
35 ft.*lbf
 
Table 8. MONOLITHIC CONVERTER (w/o DPF)
Part Tightened N*m kgf*cm ft.*lbf
Exhaust pipe clamp x Exhaust manifold converter sub-assembly
18 N*m
184 kgf*cm
13 ft.*lbf
Exhaust pipe support stay x Cylinder block sub-assembly, Exhaust manifold converter sub-assembly
38 N*m
387 kgf*cm
28 ft.*lbf
No. 2 exhaust pipe support stay x Cylinder block sub-assembly, Exhaust manifold converter sub-assembly
38 N*m
387 kgf*cm
28 ft.*lbf
No. 1 turbo insulator x Exhaust manifold, Turbocharger sub-assembly
12 N*m
122 kgf*cm
9 ft.*lbf
No. 1 exhaust manifold heat insulator x Exhaust manifold
12 N*m
122 kgf*cm
9 ft.*lbf