1KD-FTV ENGINE MECHANICAL TORQUE SPECIFICATIONS

TIMING BELT
Part Tightened N*m kgf*cm ft.*lbf in.*lbf
No. 1 timing belt idler sub-assembly x Timing gear cover
35 N*m
357 kgf*cm
26 ft.*lbf
No. 1 timing belt tensioner assembly x Timing gear cover
13 N*m
133 kgf*cm
10 ft.*lbf
No. 1 timing belt cover x No. 2 timing belt cover
6.0 N*m
61 kgf*cm
53 in.*lbf
CAMSHAFT
Part Tightened N*m kgf*cm ft.*lbf
Camshaft bearing cap x Cylinder head sub-assembly
19 N*m
194 kgf*cm
14 ft.*lbf
CYLINDER HEAD GASKET
Part Tightened N*m kgf*cm ft.*lbf
Cylinder head sub-assembly x Cylinder block 1st
85 N*m
867 kgf*cm
63 ft.*lbf
2nd Turn 90°
3rd Turn 90°
No. 2 timing belt cover x Cylinder head sub-assembly
10 N*m
102 kgf*cm
7 ft.*lbf
Camshaft timing pulley x Intake camshaft sub-assembly
98 N*m
999 kgf*cm
72 ft.*lbf
FRONT CRANKSHAFT OIL SEAL
Part Tightened N*m kgf*cm ft.*lbf
Crankshaft pulley x Crankshaft
365 N*m
3722 kgf*cm
269 ft.*lbf
ENGINE ASSEMBLY
Part Tightened N*m kgf*cm ft.*lbf in.*lbf
No. 1 engine hanger upper x No. 1 engine hanger
25 N*m
255 kgf*cm
18 ft.*lbf
No. 2 engine hanger x Cylinder head sub-assembly
60 N*m
612 kgf*cm
44 ft.*lbf
Front engine mounting insulator x Front engine mounting bracket
64 N*m
653 kgf*cm
47 ft.*lbf
Engine assembly x Body
42 N*m
428 kgf*cm
31 ft.*lbf
Rear end plate x Cylinder block sub-assembly
8.0 N*m
82 kgf*cm
71 in.*lbf
Pump impeller drive plate x Crankshaft
178 N*m
1815 kgf*cm
131 ft.*lbf
Flywheel sub-assembly x Crankshaft
178 N*m
1815 kgf*cm
131 ft.*lbf
Cooler compressor assembly x No. 1 compressor mounting bracket
24.5 N*m
250 kgf*cm
18 ft.*lbf
Pressure feed tube assembly x Vane pump assembly
44 N*m
449 kgf*cm
32 ft.*lbf
Battery clamp sub-assembly x Battery
5.4 N*m
55 kgf*cm
48 in.*lbf
Engine room main wire x Battery positive cable
7.1 N*m
72 kgf*cm
63 in.*lbf
Clamp x No. 2 engine wire
14 N*m
143 kgf*cm
10 ft.*lbf
Wire x Engine room relay block sub-assembly
12.5 N*m
127 kgf*cm
9 ft.*lbf
Hose clamp x Air cleaner cap
4.0 N*m
41 kgf*cm
35 in.*lbf
Hood sub-assembly x Body
13 N*m
133 kgf*cm
10 ft.*lbf
No. 2 engine under cover x Body
28 N*m
286 kgf*cm
21 ft.*lbf
No. 1 engine under cover x Body for M6 bolt
11.5 N*m
117 kgf*cm
8 ft.*lbf
for M8 bolt
28 N*m
286 kgf*cm
21 ft.*lbf
ENGINE UNIT
Part Tightened N*m kgf*cm ft.*lbf in.*lbf
Service bolt x Idle gear
8.0 N*m
82 kgf*cm
71 in.*lbf
Fuel supply pump assembly x Timing gear case assembly
21 N*m
214 kgf*cm
15 ft.*lbf
Injection gear x Fuel supply pump assembly
63.7 N*m
650 kgf*cm
47 ft.*lbf
Rear engine oil seal retainer x Cylinder block sub-assembly
13 N*m
133 kgf*cm
10 ft.*lbf
No. 2 balanceshaft driven gear x No. 2 balanceshaft sub-assembly
36 N*m
367 kgf*cm
27 ft.*lbf
No. 2 balanceshaft sub-assembly x Cylinder block sub-assembly
13 N*m
133 kgf*cm
10 ft.*lbf
No. 1 balanceshaft driven gear x No. 1 balanceshaft sub-assembly
36 N*m
367 kgf*cm
27 ft.*lbf
No. 1 balanceshaft sub-assembly x Cylinder block sub-assembly
13 N*m
133 kgf*cm
10 ft.*lbf
Timing gear case assembly x Cylinder block sub-assembly for union bolt
16 N*m
163 kgf*cm
12 ft.*lbf
for bolt
13 N*m
133 kgf*cm
10 ft.*lbf
Oil strainer sub-assembly x Cylinder block sub-assembly
8.0 N*m
82 kgf*cm
71 in.*lbf
Oil pan sub-assembly x Cylinder block sub-assembly
12 N*m
122 kgf*cm
9 ft.*lbf
No. 1 idle gear x Timing gear case assembly
50 N*m
510 kgf*cm
37 ft.*lbf
Timing gear cover x Timing gear case assembly
13 N*m
133 kgf*cm
10 ft.*lbf
Screw plug x Timing gear case assembly
41.5 N*m
423 kgf*cm
31 ft.*lbf
No. 1 vacuum transmitting pipe x Timing gear case assembly
13 N*m
133 kgf*cm
10 ft.*lbf
Engine water pump assembly x Cylinder block sub-assembly
13 N*m
133 kgf*cm
10 ft.*lbf
Front No. 1 engine mounting bracket LH x Cylinder block sub-assembly
68 N*m
693 kgf*cm
50 ft.*lbf
Front No. 1 engine mounting bracket RH x Cylinder block sub-assembly
68 N*m
693 kgf*cm
50 ft.*lbf
Vane pump assembly x Timing gear case assembly
41 N*m
418 kgf*cm
30 ft.*lbf
Vacuum pump assembly x Timing gear cover
20.6 N*m
210 kgf*cm
15 ft.*lbf
No. 2 EGR hole cover plate x Cylinder head sub-assembly
13 N*m
133 kgf*cm
10 ft.*lbf
Water outlet x Cylinder head sub-assembly
19 N*m
194 kgf*cm
14 ft.*lbf
No. 1 compressor mounting bracket x Cylinder block sub-assembly
45 N*m
459 kgf*cm
33 ft.*lbf
V-ribbed belt tensioner assembly x Cylinder block sub-assembly
21 N*m
214 kgf*cm
15 ft.*lbf
Generator bracket x Timing gear case assembly
25 N*m
255 kgf*cm
18 ft.*lbf
Exhaust manifold with turbocharger x Cylinder head sub-assembly
40 N*m
408 kgf*cm
30 ft.*lbf
No. 1 intercooler support bracket x Cylinder head sub-assembly
32 N*m
326 kgf*cm
24 ft.*lbf
No. 2 intercooler support bracket x Cylinder head sub-assembly
32 N*m
326 kgf*cm
24 ft.*lbf
CYLINDER HEAD
Part Tightened N*m kgf*cm ft.*lbf in.*lbf
Stud bolt A, D x Cylinder head sub-assembly
5.0 N*m
51 kgf*cm
44 in.*lbf
Stud bolt B x Cylinder head sub-assembly
7.0 N*m
71 kgf*cm
62 in.*lbf
Stud bolt C x Cylinder head sub-assembly
15 N*m
153 kgf*cm
11 ft.*lbf
Stud bolt E x Cylinder head sub-assembly
20 N*m
204 kgf*cm
15 ft.*lbf
No. 1 straight screw plug x Cylinder head sub-assembly
25 N*m
255 kgf*cm
18 ft.*lbf
CYLINDER BLOCK
Part Tightened N*m kgf*cm ft.*lbf
No. 1 oil nozzle sub-assembly x Cylinder block sub-assembly
26 N*m
265 kgf*cm
19 ft.*lbf
Crankshaft bearing cap x Cylinder block sub-assembly 1st
50 N*m
510 kgf*cm
37 ft.*lbf
2nd Turn 90°
Connecting rod cap x Connecting rod 1st
35 N*m
357 kgf*cm
26 ft.*lbf
2nd Turn 90°