HEADLIGHT ASSEMBLY(for Halogen Headlight) DISASSEMBLY

CAUTION / NOTICE / HINT

Tech Tips


  • Use the same procedure for the RH and LH sides.

  • The procedure listed below is for the LH side.

PROCEDURE


  1. REMOVE NO. 1 HEADLIGHT BULB


    1. B003JQRC01
      B003OFB Counterclockwise

      Turn the No. 1 headlight bulb counterclockwise until the bulb stops.

    2. Remove the No. 1 headlight bulb.

      Note

      Do not touch the glass part of the No. 1 headlight bulb.

  2. REMOVE HEADLIGHT SOCKET COVER

    B003L4TC01
    *a Matchmark
    *b Unlock Position Mark
    B003OFB Counterclockwise

    1. Turn the headlight socket cover counterclockwise until the matchmark is aligned with the unlock position mark to remove the headlight socket cover.

  3. REMOVE NO. 2 HEADLIGHT BULB (w/ Additional High Beam)


    1. B003PEAC01
      B003OFB Counterclockwise

      Turn the No. 2 headlight bulb counterclockwise until the bulb stops.

    2. Remove the No. 2 headlight bulb.

      Note

      Do not touch the glass part of the No. 2 headlight bulb.

  4. REMOVE DAYTIME RUNNING LIGHT BULB (w/ Daytime Runnning Light)


    1. B003PBFC01
      B003OFB Counterclockwise

      Turn the bulb socket counterclockwise until the bulb socket stops and disconnect the bulb socket.

    2. B003OLU

      Remove the daytime running light bulb.

  5. REMOVE DAYTIME RUNNING LIGHT SOCKET (w/ Daytime Runnning Light)


    1. B003MDP

      Disconnect the connector to remove the daytime running light socket.

  6. REMOVE CLEARANCE LIGHT SOCKET (w/ Additional High Beam)


    1. B003KZBC01
      *a Matchmark
      *b Unlock Position Mark
      B003OFB Counterclockwise

      Turn the clearance light socket counterclockwise until the matchmark is aligned with the unlock position mark to remove the clearance light socket.

  7. REMOVE CLEARANCE LIGHT BULB (w/ Additional High Beam)


    1. B003OPL

      Remove the clearance light bulb.

  8. REMOVE FRONT TURN SIGNAL LIGHT SOCKET

    B003JORC01
    *a Matchmark
    *b Unlock Position Mark
    B003OFB Counterclockwise

    1. Turn the front turn signal light socket counterclockwise until the matchmark is aligned with the unlock position mark to remove the front turn signal light socket.

  9. REMOVE FRONT TURN SIGNAL LIGHT BULB


    1. B003MZG

      Remove the front turn signal light bulb.

  10. REMOVE HEADLIGHT LEVELING MOTOR LH


    1. B003RM9C01
      *a Aiming Screw
      B003OFB Loosen in this Direction

      Loosen the aiming screw 20 rotations.

    2. B003K9CC01
      *a Aiming Screw
      B003OFB Loosen in this Direction
      B003QYY Counterclockwise

      Turn the headlight leveling motor LH counterclockwise and remove it.

      Note


      • Do not pull excessively as the headlight unit and headlight leveling motor LH are connected at this time.

      • Turn while holding with one hand as the headlight leveling motor LH may jump out.

      • If the headlight leveling motor LH is removed, make sure to replace the headlight leveling motor base packing with a new one.

      Tech Tips

      For the headlight assembly RH, turn the headlight leveling motor RH clockwise to remove it.

    3. Loosen the aiming screw of the headlight leveling motor LH until the headlight unit is disconnected.

      Tech Tips

      Count and record the number of rotations before the headlight unit and headlight leveling motor LH are disconnected.

  11. REMOVE HEADLIGHT LEVELING MOTOR BASE PACKING


    1. Remove the headlight leveling motor base packing.

      Note

      If the headlight leveling motor base packing is removed, replace it with a new one.

  12. REMOVE HEADLIGHT RIM LH


    1. B003P1G

      Remove the 3 screws.

    2. Detach the claw and remove the headlight rim LH.