PROCEDURE
INSTALL VISCOUS HEATER WITH MAGNET CLUTCH ASSEMBLY
|
Bolt |
|
Nut |
|
Connector |
Temporarily install the viscous heater with magnet clutch assembly with the 2 bolts and nut.
Connect the connector.
CONNECT HEATER WATER HOSE INLET B
| *a | View A |
| *b | Paint Marking (Red) |
| *c | Clip Installation Angle (40°) |
| *d | Rib |
Align the rib of the viscous heater with magnet clutch assembly with the marking (red). Connect the heater water hose inlet B and install the hose clip within the range shown in the illustration.
Note
Do not apply excessive force to the heater water hose inlet B.
CONNECT HEATER WATER HOSE OUTLET B
| *a | View A |
| *b | Paint Marking (Red) |
| *c | Clip Installation Angle (40°) |
| *d | Rib |
Align the rib of the viscous heater with magnet clutch assembly with the marking (red). Connect the heater water hose outlet B and install the hose clip within the range shown in the illustration.
Note
Do not apply excessive force to the heater water hose outlet B.
Install the bolt.
INSTALL FAN SHROUD
Install the fan pulley to the engine water pump assembly.
Place the fan shroud together with the fan with fluid coupling assembly between the engine and radiator assembly.
Note
Do not allow the radiator assembly to interfere with other parts.
Temporarily install the fan with fluid coupling assembly to the engine water pump assembly with the 4 nuts.
Note
Make sure to match the paint mark colors on the fan with fluid coupling assembly with the stud bolts of the same color on the engine water pump assembly.
When installing the fan and generator V belt, make sure to securely tighten the nuts of the fan with fluid coupling assembly so that the fan pulley is properly aligned.
Attach the guide and claw to install the fan shroud to the radiator assembly.
Install the fan and generator V belt.
Tighten the 4 nuts holding the fan with fluid coupling assembly.
Attach the clamp.
Attach the clamp.
INSTALL VISCOUS HEATER V BELT
CONNECT SUCTION HOSE SUB-ASSEMBLY
Connect the suction hose sub-assembly.
INSTALL RADIATOR RESERVOIR
INSTALL NO. 1 OIL RESERVOIR BRACKET
CONNECT VANE PUMP OIL RESERVOIR ASSEMBLY
INSTALL NO. 1 RADIATOR HOSE
INSTALL NO. 2 AIR TUBE
INSTALL NO. 4 AIR HOSE
ADD ENGINE COOLANT
INSPECT FOR COOLANT LEAK
INSTALL RADIATOR SIDE DEFLECTOR LH
INSTALL NO. 1 ENGINE UNDER COVER ASSEMBLY
INSTALL NO. 1 ENGINE COVER SUB-ASSEMBLY