VISCOUS HEATER INSTALLATION

PROCEDURE


  1. INSTALL VISCOUS HEATER WITH MAGNET CLUTCH ASSEMBLY


    1. B003MC1C02
      B003R2S Bolt
      B003LF2 Nut
      B003QHB Connector

      Temporarily install the viscous heater with magnet clutch assembly with the 2 bolts and nut.

    2. Connect the connector.

  2. CONNECT HEATER WATER HOSE INLET B


    1. B003KI2C01
      *a View A
      *b Paint Marking (Red)
      *c Clip Installation Angle (40°)
      *d Rib

      Align the rib of the viscous heater with magnet clutch assembly with the marking (red). Connect the heater water hose inlet B and install the hose clip within the range shown in the illustration.

      Note

      Do not apply excessive force to the heater water hose inlet B.

  3. CONNECT HEATER WATER HOSE OUTLET B


    1. B003PF1C01
      *a View A
      *b Paint Marking (Red)
      *c Clip Installation Angle (40°)
      *d Rib

      Align the rib of the viscous heater with magnet clutch assembly with the marking (red). Connect the heater water hose outlet B and install the hose clip within the range shown in the illustration.

      Note

      Do not apply excessive force to the heater water hose outlet B.

    2. B003M7R

      Install the bolt.

      Torque:
      5.4 N*m  { 55 kgf*cm, 48 in.*lbf }
  4. INSTALL FAN SHROUD


    1. Install the fan pulley to the engine water pump assembly.

    2. Place the fan shroud together with the fan with fluid coupling assembly between the engine and radiator assembly.

      Note

      Do not allow the radiator assembly to interfere with other parts.

    3. B003O90

      Temporarily install the fan with fluid coupling assembly to the engine water pump assembly with the 4 nuts.

      Note


      • Make sure to match the paint mark colors on the fan with fluid coupling assembly with the stud bolts of the same color on the engine water pump assembly.

      • When installing the fan and generator V belt, make sure to securely tighten the nuts of the fan with fluid coupling assembly so that the fan pulley is properly aligned.

    4. B003R8V

      Attach the guide and claw to install the fan shroud to the radiator assembly.

    5. Install the fan and generator V belt.

      Click here

    6. Tighten the 4 nuts holding the fan with fluid coupling assembly.

      Torque:
      23 N*m  { 235 kgf*cm, 17 ft.*lbf }
    7. B003OH5

      Attach the clamp.

    8. B003S3J

      Attach the clamp.

  5. INSTALL VISCOUS HEATER V BELT

    Click here

  6. CONNECT SUCTION HOSE SUB-ASSEMBLY


    1. B003JCL

      Connect the suction hose sub-assembly.

      Torque:
      5.4 N*m  { 55 kgf*cm, 48 in.*lbf }
  7. INSTALL RADIATOR RESERVOIR

    Click here

  8. INSTALL NO. 1 OIL RESERVOIR BRACKET

    Click here

  9. CONNECT VANE PUMP OIL RESERVOIR ASSEMBLY

    Click here

  10. INSTALL NO. 1 RADIATOR HOSE

    Click here

  11. INSTALL NO. 2 AIR TUBE

    Click here

  12. INSTALL NO. 4 AIR HOSE

    Click here

  13. ADD ENGINE COOLANT

    Click here

  14. INSPECT FOR COOLANT LEAK

    Click here

  15. INSTALL RADIATOR SIDE DEFLECTOR LH

    Click here

  16. INSTALL NO. 1 ENGINE UNDER COVER ASSEMBLY

    Click here

  17. INSTALL NO. 1 ENGINE COVER SUB-ASSEMBLY

    Click here