VISCOUS HEATER REMOVAL

PROCEDURE


  1. REMOVE NO. 1 ENGINE COVER SUB-ASSEMBLY

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  2. REMOVE NO. 1 ENGINE UNDER COVER ASSEMBLY

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  3. DRAIN ENGINE COOLANT

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  4. REMOVE RADIATOR SIDE DEFLECTOR LH

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  5. REMOVE NO. 4 AIR HOSE

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  6. REMOVE NO. 2 AIR TUBE

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  7. REMOVE NO. 1 RADIATOR HOSE

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  8. DISCONNECT VANE PUMP OIL RESERVOIR ASSEMBLY

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  9. REMOVE NO. 1 OIL RESERVOIR BRACKET

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  10. REMOVE RADIATOR RESERVOIR

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  11. DISCONNECT SUCTION HOSE SUB-ASSEMBLY


    1. B003JCL

      Remove the bolt and disconnect the suction hose sub-assembly.

  12. REMOVE VISCOUS HEATER V BELT

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  13. REMOVE FAN SHROUD


    1. B003S3J

      Detach the clamp.

    2. B003OH5

      Detach the clamp.

    3. B003O90

      Loosen the 4 nuts holding the fan with fluid coupling assembly.

    4. Remove the fan and generator V belt.

      Click here

    5. B003QCSC01
      B003OFB Remove in this Direction

      Detach the claw and guide to disconnect the fan shroud from the radiator assembly.

    6. Remove the 4 nuts of the fan with fluid coupling assembly and remove the fan shroud together with the fluid coupling assembly.

      Note

      Do not allow the radiator assembly to interfere with other parts.

    7. Remove the fan pulley from the engine water pump assembly.

  14. DISCONNECT HEATER WATER HOSE OUTLET B


    1. B003M7R

      Remove the bolt.

    2. B003QOZ

      Using pliers, grip the claws of the hose clip and slide the hose clip to disconnect the heater water hose outlet B.

      Note


      • Do not apply excessive force to the water hose and heater water hose outlet B.

      • Prepare a drain pan or cloth in case the coolant leaks.

  15. DISCONNECT HEATER WATER HOSE INLET B


    1. B003O20

      Using pliers, grip the claw of the hose clip and slide the hose clip to disconnect the heater water hose inlet B.

      Note


      • Do not apply excessive force to the water hose and heater water hose inlet B.

      • Prepare a drain pan or cloth in case the coolant leaks.

  16. REMOVE VISCOUS HEATER WITH MAGNET CLUTCH ASSEMBLY


    1. B003MC1C02
      B003R2S Bolt
      B003LF2 Nut
      B003QHB Connector

      Disconnect the connector.

    2. Remove the 2 bolts, nut and viscous heater with magnet clutch assembly.