CONDENSER(for 5L-E) INSTALLATION

PROCEDURE


  1. INSTALL COOLER CONDENSER ASSEMBLY


    1. B003KI9C01
      B003OFB Install in this Direction

      Install the cooler condenser assembly.

      Note

      Do not damage the cooler condenser assembly or radiator assembly when installing the cooler condenser assembly.

  2. CONNECT COOLER REFRIGERANT LIQUID PIPE A


    1. B003R0U

      Remove the vinyl tape from the cooler refrigerant liquid pipe A and the connecting part of the cooler condenser assembly.

    2. Sufficiently apply compressor oil to a new O-ring and the fitting surface of the cooler refrigerant liquid pipe A.

      Compressor Oil
      ND-OIL 8 or equivalent

    3. Install the O-ring to the cooler refrigerant liquid pipe A.

      Note

      Keep the O-ring and O-ring fitting surfaces free of foreign matter.

    4. Connect the cooler refrigerant liquid pipe A to the cooler condenser assembly with the bolt.

      Torque:
      5.4 N*m  { 55 kgf*cm, 48 in.*lbf }

  3. CONNECT NO. 1 COOLER REFRIGERANT DISCHARGE HOSE


    1. B003M3R

      Remove the vinyl tape from the No. 1 cooler refrigerant discharge hose and the connecting part of the cooler condenser assembly.

    2. Sufficiently apply compressor oil to a new O-ring and the fitting surface of the No. 1 cooler refrigerant discharge hose.

      Compressor Oil
      ND-OIL 8 or equivalent

    3. Install the O-ring to the No. 1 cooler refrigerant discharge hose.

      Note

      Keep the O-ring and O-ring fitting surfaces free of foreign matter.

    4. Connect the No. 1 cooler refrigerant discharge hose to the condenser assembly with the bolt.

      Torque:
      5.4 N*m  { 55 kgf*cm, 48 in.*lbf }

  4. INSTALL RADIATOR ASSEMBLY

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  5. INSTALL RADIATOR SIDE DEFLECTOR LH


    1. B003QA1

      Attach the claw to install the radiator side deflector LH.

  6. INSTALL RADIATOR SIDE DEFLECTOR RH


    1. B003Q3I

      Attach the claw to install the radiator side deflector RH.

  7. INSTALL RADIATOR UPPER SUPPORT SUB-ASSEMBLY


    1. B003QZO

      Connect each clamp to install the radiator upper support sub-assembly.

    2. Install the radiator upper support sub-assembly with the 4 bolts.

      Torque:
      12.5 N*m  { 127 kgf*cm, 9 ft.*lbf }
    3. B003OQ8

      Install the No. 1 radiator air guide with 4 new clips.

  8. INSTALL HOOD LOCK SUPPORT SUB-ASSEMBLY


    1. B003S8H

      Install the hood lock support sub-assembly with the 3 bolts.

      Torque:
      12.5 N*m  { 127 kgf*cm, 9 ft.*lbf }

    2. Attach each clamp.

    3. B003L24

      for Automatic Air Conditioning System:


      1. Attach the clamp to install the thermistor assembly (ambient temperature sensor).

  9. CONNECT HOOD LOCK ASSEMBLY

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  10. INSTALL HIGH PITCHED HORN ASSEMBLY

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  11. INSTALL LOW PITCHED HORN ASSEMBLY

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  12. INSTALL FRONT BUMPER COVER

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  13. CHARGE AIR CONDITIONING SYSTEM WITH REFRIGERANT

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  14. WARM UP ENGINE

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  15. INSPECT FOR REFRIGERANT LEAK

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