COMPRESSOR(for 1KD-FTV, 2KD-FTV) REASSEMBLY

PROCEDURE


  1. INSTALL MAGNET CLUTCH ASSEMBLY


    1. B003PJ0

      Clamp the compressor assembly in a vise between aluminum plates.

    2. Install the magnet clutch stator with the parts aligned as shown in the illustration.

    3. B003N9ZC01
      *a Chamfered Side
      *b Inside
      *c Outside

      Using a snap ring expander, install a new snap ring with the chamfered side facing outward.

      Note

      When installing the snap ring, do not widen it excessively.

    4. B003NOLC01
      *a Chamfered Side
      *b Inside
      *c Outside

      Using a snap ring expander, install the magnet clutch rotor and a new snap ring with the chamfered side facing outward.

      Note


      • Do not damage the seal cover of the bearing when installing the snap ring.

      • When installing the snap ring, do not widen it excessively.

    5. Install the magnet clutch washer(s) and magnet clutch hub.

      Note

      Do not change the combination of the magnet clutch washer(s) used before disassembly.

    6. B003LPNC01
      *a SST

      Using SST, hold the magnet clutch hub and install the bolt.

      SST
      09985-00040
      Torque:
      13.2 N*m  { 135 kgf*cm, 10 ft.*lbf }

      Note

      Make sure that there is no foreign matter or oil on the compressor shaft, bolt and magnet clutch hub.

  2. INSPECT MAGNET CLUTCH CLEARANCE


    1. B003MJK

      Set a dial indicator to the magnet clutch hub.

    2. Connect a battery positive lead to terminal 1 of the magnet clutch connector and a negative lead to the ground wire. Turn the magnet clutch on and off and measure the clearance.

      Standard Clearance
      0.35 to 0.60 mm (0.0138 to 0.0236 in.)

    3. If the measured value is not within the standard clearance, remove the magnet clutch hub and adjust the clearance using magnet clutch washers to obtain the standard clearance.

      Magnet Clutch Washer Thickness
      0.1 mm (0.0039 in.)
      0.3 mm (0.0118 in.)
      0.5 mm (0.0197 in.)

      Note

      Adjustment should be performed with 3 or fewer magnet clutch washers.

    4. Remove the compressor assembly with magnet clutch from the vise.

  3. INSTALL COOLER BRACKET


    1. B003O3M

      Install the cooler bracket with the screw.