COMPRESSOR(for 1KD-FTV, 2KD-FTV) REMOVAL

PROCEDURE


  1. RECOVER REFRIGERANT FROM REFRIGERATION SYSTEM

    Click here

  2. REMOVE NO. 1 ENGINE COVER SUB-ASSEMBLY (w/ Intercooler)

    Click here

  3. REMOVE FAN AND GENERATOR V BELT


    1. for 1KD-FTV:

      Click here

    2. for 2KD-FTV:

      Click here

  4. DISCONNECT NO. 1 COOLER REFRIGERANT DISCHARGE HOSE


    1. B003RE0

      for Type A:


      1. Remove the bolt and disconnect the No. 1 cooler refrigerant discharge hose from the compressor assembly with magnet clutch.

      2. Remove the O-ring from the No. 1 cooler refrigerant discharge hose.

        Note

        Seal the openings of the disconnected parts using vinyl tape to prevent moisture and foreign matter from entering them.

    2. B003K3Z

      for Type B:


      1. Remove the bolt and disconnect the No. 1 cooler refrigerant discharge hose from the compressor assembly with magnet clutch.

      2. Remove the O-ring from the No. 1 cooler refrigerant discharge hose.

        Note

        Seal the openings of the disconnected parts using vinyl tape to prevent moisture and foreign matter from entering them.

  5. DISCONNECT SUCTION HOSE SUB-ASSEMBLY


    1. for Type A:


      1. B003Q5I

        Remove the bolt and disconnect the suction hose sub-assembly from the compressor assembly with magnet clutch.

      2. Remove the O-ring from the suction hose sub-assembly.

        Note

        Seal the openings of the disconnected parts using vinyl tape to prevent moisture and foreign matter from entering them.

    2. for Type B:


      1. B003KNK

        Remove the bolt and disconnect the suction hose sub-assembly from the compressor assembly with magnet clutch.

      2. Remove the O-ring from the suction hose sub-assembly.

        Note

        Seal the openings of the disconnected parts using vinyl tape to prevent moisture and foreign matter from entering them.

  6. REMOVE COMPRESSOR ASSEMBLY WITH MAGNET CLUTCH


    1. B003N14

      for Type A:


      1. Disconnect the connector.

      2. Detach the clamp.

    2. B003LH8

      for Type B:


      1. Disconnect the connector.

      2. Detach the clamp.

    3. B003JPT

      for Type A:

      Remove the 4 bolts compressor assembly with magnet clutch.

    4. B003M1A

      for Type B:

      Remove the 4 bolts compressor assembly with magnet clutch.