COMPRESSOR(for 1GR-FE) REMOVAL

PROCEDURE


  1. RECOVER REFRIGERANT FROM REFRIGERATION SYSTEM

    Click here

  2. REMOVE FAN AND GENERATOR V BELT

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  3. REMOVE GENERATOR WITH CLUTCH PULLEY


    1. for 115A Type:

      Click here

    2. for 100A Type:

      Click here

  4. REMOVE FRONT WHEEL LH

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  5. REMOVE FRONT FENDER APRON SEAL LH


    1. Remove the 6 clips and front fender apron seal LH.

  6. DISCONNECT NO. 1 COOLER REFRIGERANT DISCHARGE HOSE


    1. B003QX5C01
      *A w/o Thermostat
      *B w/ Thermostat

      Remove the bolt and disconnect the No. 1 cooler refrigerant discharge hose from the compressor assembly with magnet clutch.

    2. Remove the O-ring from the No. 1 cooler refrigerant discharge hose.

      Note

      Seal the openings of the disconnected parts using vinyl tape to prevent moisture and foreign matter from entering them.

  7. DISCONNECT SUCTION HOSE SUB-ASSEMBLY


    1. B003OJ0C01
      *A w/o Thermostat
      *B w/ Thermostat

      Remove the bolt and disconnect the suction hose sub-assembly from the compressor assembly with magnet clutch.

    2. Remove the O-ring from the suction hose sub-assembly.

      Note

      Seal the openings of the disconnected parts using vinyl tape to prevent moisture and foreign matter from entering them.

  8. REMOVE COMPRESSOR ASSEMBLY WITH MAGNET CLUTCH


    1. B003RKHC01
      *A w/o Thermostat
      *B w/ Thermostat

      Disconnect the connector.

    2. Detach the clamp.

    3. B003PY0C01
      *A w/o Thermostat
      *B w/ Thermostat

      Remove the 5 bolts and generator bracket and compressor assembly with magnet clutch.