REAR AIR CONDITIONING UNIT INSTALLATION

PROCEDURE


  1. INSTALL REAR COOLING UNIT ASSEMBLY (for Automatic Air Conditioning System)


    1. Install the rear cooling unit assembly with the 3 bolts and tighten the bolts in the order shown in the illustration.

      B003K4GC02
      B003R2S Bolt B003LF2 Connector
      Torque:
      9.8 N*m  { 100 kgf*cm, 87 in.*lbf }

    2. Attach the clamp.

    3. Connect the 2 connectors.

    4. B003OW5

      Install the 2 bolts.

      Torque:
      9.8 N*m  { 100 kgf*cm, 87 in.*lbf }

  2. INSTALL REAR COOLING UNIT ASSEMBLY (for Manual Air Conditioning System, Manual Cooler System)


    1. Install the rear cooling unit assembly with the 3 bolts and tighten the bolts in the order shown in the illustration.

      B003ODCC01
      B003R2S Bolt B003LF2 Connector
      Torque:
      9.8 N*m  { 100 kgf*cm, 87 in.*lbf }

    2. Attach the clamp.

    3. Connect the 3 connectors.

    4. B003OW5

      Install the 2 bolts.

      Torque:
      9.8 N*m  { 100 kgf*cm, 87 in.*lbf }

  3. CONNECT COOLER REFRIGERANT LIQUID PIPE C


    1. Remove the vinyl tape from the cooler refrigerant liquid pipe C.

    2. Sufficiently apply compressor oil to a new O-ring and the fitting surface of the cooler refrigerant liquid pipe C.

      Compressor Oil
      ND-OIL 8 or equivalent

    3. Install the O-ring to the cooler refrigerant liquid pipe C.

      Note

      Keep the O-ring and O-ring fitting surfaces free of foreign matter.

    4. B003QDJ

      Connect the cooler refrigerant liquid pipe C.

    5. Install the bolt.

      Torque:
      5.4 N*m  { 55 kgf*cm, 48 in.*lbf }

  4. CONNECT COOLER REFRIGERANT SUCTION PIPE A


    1. Remove the vinyl tape from the cooler refrigerant suction pipe A.

    2. Sufficiently apply compressor oil to a new O-ring and the fitting surface of the cooler refrigerant suction pipe A.

      Compressor Oil
      ND-OIL 8 or equivalent

    3. Install the O-ring to the cooler refrigerant suction pipe A.

      Note

      Keep the O-ring and O-ring fitting surfaces free of foreign matter.

    4. B003SDW

      Connect the cooler refrigerant suction pipe A.

    5. Install the bolt.

      Torque:
      5.4 N*m  { 55 kgf*cm, 48 in.*lbf }

  5. INSTALL REAR BUMPER COVER

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  6. INSTALL NO. 5 AIR DUCT SUB-ASSEMBLY


    1. B003J49C01
      B003OFB Order of Installation

      Install the No. 5 air duct sub-assembly as shown in the illustration.

    2. B003KTX

      Install the 3 clips.

  7. INSTALL REAR UPPER PILLAR GARNISH RH

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  8. INSTALL SEAT BELT ANCHOR COVER CAP

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  9. INSTALL QUARTER PILLAR GARNISH RH

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  10. INSTALL SEAT BELT ANCHOR COVER CAP

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  11. INSTALL QUARTER INSIDE TRIM BOARD RH

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  12. INSTALL REAR NO. 2 SEAT LAP BELT OUTER ANCHOR COVER (w/ Rear No. 2 Seat)

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  13. INSTALL REAR NO. 1 SEAT LAP BELT OUTER ANCHOR COVER

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  14. INSTALL BACK DOOR SCUFF PLATE

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  15. INSTALL REAR DOOR SCUFF PLATE RH

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  16. INSTALL REAR NO. 2 SEAT ASSEMBLY (w/ Rear No. 2 Seat)

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  17. CHARGE AIR CONDITIONING SYSTEM WITH REFRIGERANT

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  18. WARM UP ENGINE

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  19. INSPECT FOR REFRIGERANT LEAK

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