AIR CONDITIONING SYSTEM(for Manual Air Conditioning System) PROBLEM SYMPTOMS TABLE

Tech Tips


  • Use the table below to help determine the cause of problem symptoms. If multiple suspected areas are listed, the potential causes of the symptoms are listed in order of probability in the "Suspected Area" column of the table. Check each symptom by checking the suspected areas in the order they are listed. Replace parts as necessary.

  • Inspect the fuses and relays related to this system before inspecting the suspected areas below.

for Front Air Conditioning
Symptom Suspected Area Link
All functions of air conditioning system do not operate. Harness or connector -
Air conditioning control assembly

Click here

Air conditioning amplifier assembly

Click here

Air flow control: No blower operation. (blower motor does not operate) Harness or connector -
Blower resistor

Click here

Air conditioning control assembly

Click here

Blower with fan motor sub-assembly

Click here

Air flow control: No blower control. (blower motor does not change speed) Harness or connector -
Blower resistor

Click here

Air conditioning control assembly

Click here

Air flow control: Insufficient air comes out. Harness or connector -
Blower resistor

Click here

Air conditioning control assembly

Click here

Blower with fan motor sub-assembly

Click here

Temperature control: Cooling effectiveness is poor.* Refrigerant volume

Click here

Refrigerant pressure

Click here

Check refrigerant line

Click here

No. 1 cooler expansion valve

Click here

Air conditioning compressor magnetic clutch circuit

Click here

Compressor assembly with magnet clutch (for 1GD-FTV, 2GD-FTV)

Click here

Compressor assembly with magnet clutch (for 1KD-FTV, 2KD-FTV)

Click here

Compressor assembly with magnet clutch (for 2TR-FE)

Click here

Compressor assembly with magnet clutch (for 5L-E)

Click here

STOP/CDS FAN relay (w/ Condenser Fan)

Click here

Shroud blower assembly (w/ Condenser Fan)

Click here

Harness or connector (Shroud Blower Assembly Circuit) -
Air conditioning amplifier assembly

Click here

Temperature control: No cool air comes out.* Refrigerant volume

Click here

Refrigerant pressure

Click here

Check refrigerant line

Click here

Air conditioner pressure switch

Click here

Evaporator temperature sensor circuit

Click here

Air conditioning compressor magnetic clutch circuit

Click here

Ambient temperature sensor circuit

Click here

Compressor assembly with magnet clutch (for 1GD-FTV, 2GD-FTV)

Click here

Compressor assembly with magnet clutch (for 1KD-FTV, 2KD-FTV)

Click here

Compressor assembly with magnet clutch (for 2TR-FE)

Click here

Compressor assembly with magnet clutch (for 5L-E)

Click here

STOP/CDS FAN relay (w/ Condenser Fan)

Click here

Shroud blower assembly (w/ Condenser Fan)

Click here

Harness or connector (Shroud Blower Assembly Circuit) -
Air conditioning control assembly

Click here

Defroster damper control sub-assembly

Click here

Air conditioning amplifier assembly

Click here

ECM (for 1KD-FTV)

Click here

ECM (for 1GD-FTV)

Click here

ECM (for 2GD-FTV)

Click here

ECM (for 2KD-FTV)

Click here

ECM (for 5L-E)

Click here

ECM (for 2TR-FE)

Click here

No. 1 cooler expansion valve

Click here

No. 1 cooler evaporator

Click here

Temperature control: Output air is warmer or cooler than set temperature or response is slow.* Refrigerant volume

Click here

Refrigerant pressure

Click here

Check refrigerant line

Click here

Air conditioner pressure switch

Click here

Evaporator temperature sensor circuit

Click here

Air conditioning compressor magnetic clutch circuit

Click here

Ambient temperature sensor circuit

Click here

Compressor assembly with magnet clutch

Click here

Air conditioning control assembly

Click here

Defroster damper control sub-assembly

Click here

Air conditioning amplifier assembly

Click here

ECM (for 1KD-FTV)

Click here

ECM (for 1GD-FTV)

Click here

ECM (for 2GD-FTV)

Click here

ECM (for 2KD-FTV)

Click here

ECM (for 5L-E)

Click here

ECM (for 2TR-FE)

Click here

No. 1 cooler expansion valve

Click here

No. 1 cooler evaporator

Click here

Temperature control: No temperature control. Air conditioning control assembly

Click here

No air inlet control. Harness or connector -
Air conditioning control assembly

Click here

No. 1 blower damper servo sub-assembly

Click here

Engine coolant does not warm up quickly when engine is cold (w/ PTC Heater). CAN communication system (for RHD)

Click here

Proceed to "PTC Heater Circuit"

Click here

Engine idle up does not occur when idle up switch is pushed while engine is cold (w/ PTC Heater). CAN communication system (for RHD)

Click here

Proceed to "Idle Up Switch Circuit"

Click here

Diagnostic Trouble Codes (DTCs) are not recorded. Set mode is cleared when the ignition switch is turned off. Air conditioning amplifier assembly

Click here


for Rear Cooler
Symptom Suspected Area Link
All functions of rear cooler do not operate. Rear cooler relay

Click here

Rear cooler switch

Click here

Rear blower resistor

Click here

Rear blower with fan motor sub-assembly

Click here

Harness or connector -
Air Flow Control: No blower operation. Rear cooler switch

Click here

Rear blower resistor

Click here

Rear blower with fan motor sub-assembly

Click here

Harness or connector -
Air Flow Control: No blower control. Rear blower resistor

Click here

Rear blower with fan motor sub-assembly

Click here

Harness or connector -
Temperature Control: No cool air comes out. Rear cooler switch

Click here

Harness or connector -
Rear cooling unit expansion valve

Click here