FRONT DOOR DISASSEMBLY

CAUTION / NOTICE / HINT

The necessary procedures (adjustment, calibration, initialization or registration) that must be performed after parts are removed, installed or replaced during the front door disassembly/reassembly are shown below.

Necessary Procedures After Parts Removed / Installed / Replaced
Replacement Part or Procedure Necessary Procedures Effects / Inoperative when not Performed Link
Disconnect cable from negative battery terminal

    w/ Power Back Door System:

  • Reset back door close position

 Power back door system

Click here

Tech Tips


  • Use the same procedure for the RH and LH sides.

  • The procedure listed below is for the RH side.

  • Fully open the front door glass sub-assembly RH before proceeding with work.

PROCEDURE


  1. PRECAUTION

    CAUTION:

    Be sure to read Precaution thoroughly before servicing.

    B003JMU

    Click here

    Note

    After turning the ignition switch off, waiting time may be required before disconnecting the cable from the negative (-) battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) battery terminal notice before proceeding with work.

    Click here

  2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

    CAUTION:


    • Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to disable the SRS system.

    • If the airbag deploys for any reason, it may cause a serious accident.

    B003RP6

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected.

    Click here

  3. REMOVE FRONT DOOR LOWER FRAME BRACKET GARNISH RH


    1. B003L1K

      Detach the clip and claw and remove the front door lower frame bracket garnish RH.

  4. REMOVE FRONT ARMREST ASSEMBLY RH


    1. B003Q7GC01
      B003QBX Place Hands Here
      B003R2S Order of Removal
      B003OFB Remove in this Direction

      Detach the clip and claw and remove the front armrest assembly RH as shown in the illustration.

  5. REMOVE POWER WINDOW REGULATOR MASTER SWITCH ASSEMBLY WITH FRONT DOOR ARMREST BASE PANEL (for Driver Side)


    1. B003MRUC01
      B003OFB Remove in this Direction

      Detach the clip and claw.

    2. Disconnect each connector and remove the power window regulator master switch assembly with front door armrest base panel.

  6. REMOVE OUTER MIRROR SWITCH ASSEMBLY (for Driver Side)

    Click here

  7. REMOVE POWER WINDOW REGULATOR MASTER SWITCH ASSEMBLY (for Driver Side)

    Click here

  8. REMOVE POWER WINDOW REGULATOR SWITCH ASSEMBLY WITH FRONT DOOR ARMREST BASE PANEL (for Front Passenger Side)


    1. B003JTRC01
      B003OFB Remove in this Direction

      Detach the clip and claw.

    2. Disconnect the connector and remove the power window regulator switch assembly with front door armrest base panel.

  9. REMOVE POWER WINDOW REGULATOR SWITCH ASSEMBLY (for Front Passenger Side)

    Click here

  10. REMOVE COURTESY LIGHT ASSEMBLY (w/ Courtesy Light)

    Click here

  11. REMOVE FRONT DOOR TRIM REFLECTOR RH (w/ Reflex Reflector Assembly)


    1. B003NJOC01
      *A for RH side
      *B for LH side
      B003KT0 Protective Tape
      B003OFB Remove in this Direction (1)
      B003QYY Remove in this Direction (2)

      Put protective tape around the reflex reflector.

    2. Using a thin-bladed screwdriver, detach the claw and guide.

      Tech Tips

      Tape the thin-bladed screwdriver tip before use.

    3. Remove the front door trim reflector RH.

  12. REMOVE FRONT DOOR INSIDE HANDLE BEZEL PLUG RH


    1. B003J2Z

      Using moulding remover A, detach the claw and remove the front door inside handle bezel plug RH as shown in the illustration.

  13. REMOVE FRONT DOOR TRIM BOARD SUB-ASSEMBLY RH


    1. B003KDF

      Remove the 3 screws.

    2. B003LCUC01
      B003QBX Place Hands Here
      B003R2S Order of Removal (1)
      B003LF2 Order of Removal (2)
      B003OFB Remove in this Direction

      Detach the clip as shown in the illustration.

    3. B003JASC01
      B003OFB Remove in this Direction

      Detach the guide and remove the front door trim board sub-assembly RH as shown in the illustration.

    4. B003JPHC01
      *1 Front Door Inside Looking Cable Assembly RH
      *2 Front Door Lock Remote Control Cable Assembly RH
      B003OFB Remove in this Direction

      Detach the clamp and disconnect the front door lock remote control cable assembly RH and front door inside looking cable assembly RH as shown in the illustration.

  14. REMOVE FRONT DOOR INSIDE HANDLE SUB-ASSEMBLY RH


    1. B003MBHC01
      B003OFB Remove in this Direction

      Detach the claw and guide and remove the front door inside handle sub-assembly RH from the front door trim board sub-assembly RH.

  15. REMOVE FRONT DOOR INNER GLASS WEATHERSTRIP RH


    1. B003QGV

      Raise the claw of the front door inner glass weatherstrip RH as shown in the illustration, and then remove the front door inner glass weatherstrip RH from the front door trim board sub-assembly RH.

  16. REMOVE FRONT NO. 1 SPEAKER ASSEMBLY

    Click here

  17. REMOVE FRONT NO. 2 SPEAKER ASSEMBLY

    Click here

  18. REMOVE DOOR SIDE AIR BAG SENSOR RH

    Click here

  19. REMOVE OUTER REAR VIEW MIRROR ASSEMBLY RH

    Tech Tips

    The procedure described below is for the LH side.

    Click here

  20. REMOVE FRONT DOOR SERVICE HOLE COVER RH


    1. B003LMZC01
      B003QY9 Butyl Tape

      Remove the ground bolt and disconnect the ground wire.

    2. Detach the clamp.

    3. Pull out the front door lock remote control cable assembly RH, front door inside locking cable assembly RH and wire harness from the front door service hole cover RH, and then remove the front door service hole cover RH.

      Note

      Remove any remaining butyl tape from the front door panel.

  21. REMOVE SCREW GROMMET


    1. B003KG5

      Using a clip remover, detach the claw and remove the 2 screw grommets.

  22. REMOVE FRONT DOOR GLASS RUN RH


    1. B003QT9

      Detach the guide and remove the front door glass run RH.

  23. REMOVE FRONT DOOR GLASS SUB-ASSEMBLY RH


    1. Temporarily install the power window regulator master switch assembly.

    2. Connect the cable to the negative (-) battery terminal.

    3. Move the front door window regulator sub-assembly RH so that the front door glass sub-assembly RH bolts can be seen.

    4. Disconnect the cable from the negative (-) battery terminal.

      CAUTION:


      • Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to disable the SRS system.

      • If the airbag deploys for any reason, it may cause a serious accident.

      B003RP6

      Note

      When disconnecting the cable, some systems need to be initialized after the cable is reconnected.

      Click here

    5. Remove the power window regulator master switch assembly.

    6. B003LNH

      Remove the 2 bolts.

      Note

      Be careful when removing the bolts as the glass may fall and become damaged.

    7. B003MBBC01
      B003OFB Remove in this Direction (1)
      B003QYY Remove in this Direction (2)

      Remove the front door glass sub-assembly RH as shown in the illustration.

      Note

      Be careful not to damage the glass.

  24. REMOVE FRONT DOOR REAR LOWER FRAME SUB-ASSEMBLY RH


    1. B003NFO

      Remove the bolt.

    2. Detach the guide and remove the front door rear lower frame sub-assembly RH.

  25. REMOVE FRONT DOOR WINDOW REGULATOR SUB-ASSEMBLY RH


    1. Disconnect the connector.

    2. Loosen the temporarily bolt.

      Note

      Do not remove the temporarily bolt. If the temporarily bolt is removed, the front door window regulator sub-assembly RH may fall and become damaged.

    3. B003OJXC01
      B003R2S Bolt
      B003LF2 Connector
      B003QHB Temporarily Bolt

      Remove the 5 bolts and front door window regulator sub-assembly RH.

    4. Remove the temporarily bolt from the front door window regulator sub-assembly RH.

  26. REMOVE POWER WINDOW REGULATOR MOTOR ASSEMBLY RH

    Click here

  27. REMOVE FRONT DOOR OUTSIDE HANDLE COVER WITH LOCK CYLINDER ASSEMBLY (for Driver Side)


    1. B003JHLC01
      *1 Hole Plug
      B003OFB Remove in this Direction

      Remove the hole plug.

    2. Using a T30 "TORX" socket wrench, loosen the screw and remove the front door outside handle cover with lock cylinder assembly.

  28. REMOVE FRONT DOOR OUTSIDE HANDLE COVER (for Driver Side)


    1. B003KNTC01
      B003KT0 Protective Tape
      B003OFB Remove in this Direction

      Using a thin-bladed screwdriver, detach the claw and guide and remove the front door outside handle cover from the lock cylinder assembly as shown in the illustration.

      Tech Tips

      Tape the thin-bladed screwdriver tip before use.

  29. REMOVE FRONT DOOR OUTSIDE HANDLE COVER (for Front Passenger Side)


    1. B003QC8C01
      *1 Hole Plug
      B003OFB Remove in this Direction

      Remove the hole plug.

    2. Using a T30 "TORX" socket wrench, loosen the screw.

    3. Detach the claw and remove the front door outside handle cover as shown in the illustration.

  30. REMOVE FRONT DOOR LOCK ASSEMBLY RH

    Click here

  31. REMOVE FRONT DOOR LOCK COVER SUB-ASSEMBLY RH

    Click here

  32. REMOVE FRONT DOOR INSIDE LOCKING CABLE ASSEMBLY RH

    Click here

  33. REMOVE FRONT DOOR LOCK REMOTE CONTROL CABLE ASSEMBLY RH

    Click here

  34. REMOVE DOOR LOCK WIRING HARNESS SEAL

    Click here

  35. REMOVE FRONT DOOR OUTSIDE HANDLE ASSEMBLY RH


    1. w/ Smart Entry and Start System:


      1. B003MR3C01
        B003KT0 Protective Tape
        B003OFB Remove in this Direction

        Using a thin-bladed screwdriver, detach the claw and open the connector cover as shown in the illustration.

        Tech Tips

        Tape the thin-bladed screwdriver tip before use.

      2. B003OA8C01
        B003KT0 Protective Tape

        Using a thin-bladed screwdriver, detach the claw and disconnect the connector and connector cover.

        Tech Tips

        Tape the thin-bladed screwdriver tip before use.

    2. B003JIBC01
      B003OFB Remove in this Direction

      Remove the front door outside handle assembly RH as shown in the illustration.

  36. REMOVE FRONT DOOR FRONT OUTSIDE HANDLE PAD


    1. B003PB9C01
      B003OFB Remove in this Direction

      Detach the claw and remove the front door front outside handle pad.

  37. REMOVE FRONT DOOR REAR OUTSIDE HANDLE PAD


    1. B003MPYC01
      B003OFB Remove in this Direction

      Detach the claw and remove the front door rear outside handle pad.

  38. REMOVE FRONT DOOR OUTSIDE HANDLE FRAME SUB-ASSEMBLY RH


    1. B003R17C01
      *a Grommet
      *b Guide
      B003OFB Remove in this Direction

      Using a T30 "TORX" socket wrench, loosen the screw.

    2. Detach the grommet and guide and remove the front door outside handle frame sub-assembly RH together with the wire harness.

    3. w/ Smart Entry and Start System:


      1. B003OLKC01
        *a Clamp
        *b Guide

        Detach the clamp and guide, disconnect the wire harness and remove the front door outside handle frame sub-assembly RH.

  39. REMOVE FRONT DOOR LOCK OPEN ROD RH


    1. B003N8HC01
      B003OFB Remove in this Direction

      Detach the snap and remove the front door lock open rod RH from the front door outside handle frame sub-assembly RH as shown in the illustration.

  40. REMOVE FRONT DOOR BELT MOULDING ASSEMBLY RH

    Tech Tips

    The procedure described below is for the LH side.

    Click here

  41. REMOVE FRONT DOOR DUST PROOF SEAL


    1. B003O63

      Detach the claw and remove the 3 front door dust proof seals.

  42. REMOVE FRONT DOOR PANEL CUSHION


    1. B003RWN

      Detach the claw and remove the 2 front door panel cushions.

  43. REMOVE FRONT DOOR CHECK ASSEMBLY RH


    1. B003LCHC01
      B003R2S Bolt (A)
      B003LF2 Bolt (B)

      Remove the 2 bolts (A), bolt (B) and front door check assembly RH.

  44. REMOVE FRONT DOOR WEATHERSTRIP RH


    1. B003RG1

      Using a clip remover, detach the clip and remove the front door weatherstrip RH.

  45. REMOVE NO. 1 BLACK OUT TAPE RH

    Tech Tips

    The procedure described below is for the LH side.

    Click here