BACK DOOR GLASS INSTALLATION

PROCEDURE


  1. CLEAN BACK DOOR GLASS


    1. B003O6S

      When reusing the back door glass:

      Using a scraper, remove the spacers, clips, moulding, adhesive and double-sided tape on the back door glass.

      Note

      Do not damage the back door glass.

    2. Clean the outer edges of the back door glass with non-residue solvent.

      Note

      Even if using a new back door glass, clean it with non-residue solvent.

  2. INSTALL BACK WINDOW GLASS CLIP LH


    1. Apply Primer G to the back window glass clip LH installation area on the back door glass.

      Note

      Do not apply too much Primer G.

    2. Remove the peeling paper and install a new back window glass clip LH.

    3. B003QX2C01
      *1 Back Window Glass Clip LH
      *a Back Side of Back Door Glass
      *b Ceramic Notch

      Install the back window glass clip LH to the back door glass in the location shown in the illustration.

      Note

      Install the back window glass clip LH after Primer G has been allowed to dry (approximately 3 minuts).

  3. INSTALL BACK WINDOW GLASS CLIP RH

    Tech Tips

    Use the same procedure as for the back window glass clip LH.

  4. INSTALL NO. 2 BACK WINDOW GLASS SPACER


    1. Apply Primer G to the No. 2 back window glass spacer installation area on the back door glass.

      Note

      Do not apply too much Primer G.

    2. Remove the peeling paper and install a new No. 2 back window glass spacer.

    3. B003NWWC01
      *1 No. 2 Back Window Glass Spacer
      *a Back Side of Back Door Glass
      *b Ceramic Notch

      Install the No. 2 back window glass spacer to the back door glass in the location shown in the illustration.

      Note

      Install the No. 2 back window glass spacer after Primer G has been allowed to dry (approximately 3 minuts).

  5. INSTALL NO. 1 BACK WINDOW GLASS SPACER

    Tech Tips

    Use the same procedure as for the No. 2 back window glass spacer.

  6. INSTALL BACK DOOR GLASS SPACER


    1. Apply Primer G to the back spacer installation area of the back door glass.

      Note

      Do not apply too much Primer G.

    2. Remove the peeling paper and install a new back door glass spacer.

    3. B003LTNC01
      *1 Back Door Glass Spacer
      *a Back Side of Back Door Glass
      *b Ceramic Notch

      Install the back door glass spacer to the back door glass in the location shown in the illustration.

      Note

      Install the back door glass spacer after Primer G has been allowed to dry (approximately 3 minuts).

  7. INSTALL BACK DOOR WINDOW MOULDING LH


    1. Apply Primer G to the back door window moulding LH installation area of the back door glass.

      Note

      Do not apply too much Primer G.

      B003KQJC02
      *a Back Side of Back Door Glass - -
      Standard
      Area Measurement
      a 11.0 mm (0.433 in.)
      b 20.2 mm (0.795 in.)

    2. Remove the peeling paper and install a new back door window moulding LH.

    3. Install the back door window moulding LH to the back door glass in the location shown in the illustration.

      Note

      Install the back door window moulding LH after Primer G has been allowed to dry (approximately 3 minuts).

      B003MWXC01
      *a Back Side of Back Door Glass - -
      Standard
      Area Measurement
      a 8.0 mm (0.315 in.)
      b 20.2 mm (0.795 in.)

  8. INSTALL BACK DOOR WINDOW MOULDING RH

    Tech Tips

    Use the same procedure as for the back door window moulding LH.

  9. INSTALL BACK DOOR OUTSIDE MOULDING CLIP


    1. Apply Primer G to the back door outside moulding clip installation area of the back door glass.

      Note

      Do not apply too much Primer G.

      B003QMLC01
      *a Back Side of Back Door Glass *b Ceramic Line
      B003KT0 Primer G - -

    2. Apply adhesive to the location shown in the illustration and install the back door outside moulding clip to the back door glass in the location shown in the illustration.

      B003KGYC02
      *1 Back Door Outside Moulding Clip - -
      *a Back Side of Back Door Glass *b Ceramic Line
      B003KT0 Adhesive - -

      Note

      Install the back door outside moulding clip after Primer G has been allowed to dry (approximately 3 minuts).

    3. Using a scraper, remove any excess adhesive or apply as necessary.

      Note

      Apply adhesive up to the edge of the windshield glass.

  10. INSTALL NO. 1 BACK DOOR MOULDING CLIP


    1. Apply Primer G to the No. 1 back door moulding clip installation area of the back door glass.

      Note

      Do not apply too much Primer G.

      B003RPEC01
      *a Back Side of Back Door Glass *b Ceramic Line
      B003KT0 Primer G - -

    2. Apply adhesive to the location shown in the illustration and install the 14 No. 1 back door moulding clips to the back door glass in the location shown in the illustration.

      B003KCYC02
      *1 No. 1 Back Door Moulding Clips - -
      *a Back Side of Back Door Glass *b Ceramic Line
      B003KT0 Adhesive - -

      Note

      Install the No. 1 back door outside moulding clips after Primer G has been allowed to dry (approximately 3 minuts).

    3. Using a scraper, remove any excess adhesive or apply as necessary.

      Note

      Apply adhesive up to the edge of the windshield glass.

  11. INSTALL BACK WINDOW OUTSIDE MOULDING


    1. After the adhesive hardens, attach the claw to install the back window outside moulding.

      B003P7XC01
      *a Lower Side - -

      Tech Tips

      Attach the lower side of the claw first.

  12. INSTALL BACK DOOR GLASS


    1. B003JQ6C01
      *1 Vehicle Body
      B003KT0 Adhesive

      Clean and shape the contact surface of the vehicle body.


      1. On the contact surface of the vehicle body, use a knife to cut away excess adhesive as shown in the illustration.

        Tech Tips

        Leave as much adhesive on the vehicle body as possible.

        Note

        Be careful not to damage the vehicle body.

      2. Clean the contact surface of the vehicle body with cleaner.

        Tech Tips

        Even if all the adhesive has been removed, clean the vehicle body.

    2. Back door glass preliminary installation procedures.


      1. Install the suction cups to the back door glass.

      2. Temporarily place the back door glass onto the vehicle body and set it so that the gap between the body and the upper portion and sides of the back door glass is even.

      3. B003JDKC01
        *a Matchmarks

        Place adhesive tape on the back door glass and body panel and use a pen to place matchmarks for installation (when using a new back door glass).

        Tech Tips

        When reusing a back door glass, check the position of the matchmarks and make adjustments.

      4. Remove the back door glass.

      5. Apply Primer M to the exposed panel surface of the back door panel.

        Note


        • Do not apply too much Primer M.

        • Do not apply Primer M to the adhesive.

        • Be careful when applying primer to the panel joints and spot welds.

    3. Apply Primer G to the back door glass in the locations shown in the illustration.

      B003NN8C01
      *a Back Side of Back Door Glass *b Adhesive Application Center Line
      B003KT0 Primer G Application Area - -
      Standard
      Area Measurement
      a 7.0 mm (0.276 in.)
      b 8.0 mm (0.315 in.)

      Tech Tips

      If primer is applied to an area that is not specified, wipe off the primer with non-residue solvent before it dries.

      Note


      • Allow Primer G to dry for 3 minutes or more.

      • Throw away any leftover Primer G.

      • Do not apply too much Primer G.

    4. B003KIAC94
      *1 Sealer Gun
      *2 Nozzle

      Cut off the tip of a cartridge nozzle as shown in the illustration.

      Standard
      Area Measurement
      a 12.0 mm (0.472 in.)
      b 8.0 mm (0.315 in.)
      Adhesive
      Toyota Genuine Windshield Glass Adhesive or equivalent

      Tech Tips

      After cutting off the tip, use all adhesive within the time written in the table below.

      Usage Time Frame
      Temperature Usage Time Frame
      35°C (95°F) 15 minutes
      20°C (68°F) 1 hour 40 minutes
      5°C (41°F) 8 hours

      1. Apply a bead of adhesive to the location shown in the illustration.

        Note

        Apply the adhesive after Primer G has been allowed to dry (approximately 3 minuts).

    5. Load a sealer gun with the cartridge.

    6. Apply a bead of adhesive to the location shown in the illustration.

      B003N0OC01
      *a Back Side of Back Door Glass *b Adhesive Application Center Line
      B003KT0 Adhesive - -
      Standard
      Area Measurement
      a 8.0 mm (0.315 in.)
      b 12.0 mm (0.472 in.)

      Note


      • Allow the primer coating to dry for 3 minutes or more.

      • Check that the clips are attached to the vehicle body correctly.

      • Check the clearance between the vehicle body and glass.

    7. Install the back door glass.


      1. B003JDKC01
        *a Matchmarks

        Using suction cups, position the back door glass so that the matchmarks are aligned and install the back door glass.

        Note

        Install the back door glass after Primer M on the back door panel has been allowed to dry (approximately 3 minuts).

      2. Lightly press the back door glass from outside the vehicle so that it is securely fit to the vehicle body.

        Tech Tips

        Press the glass with a force of 98 N (10 kgf, 22 lbf) or more.

      3. Using a scraper, remove any excess adhesive or apply as necessary.

        Tech Tips

        Apply adhesive up to the edge of the back door glass.

        Note

        Do not drive the vehicle within the time written in the table below.

        Minimum Time
        Temperature Minimum Time Prior to Driving Vehicle
        35°C (95°F) 1 hour 30 minutes
        20°C (68°F) 5 hours
        5°C (41°F) 24 hours

      4. Remove any excess adhesive before it hardens.

      5. Hold the back door glass in place securely with protective tape or equivalent until the adhesive hardens.

    8. B003RJGC01
      B003R2S Bolt
      B003LF2 Connector

      Attach the clamp and claw.

    9. Connect the connector and install the bolt.

  13. CHECK FOR BACK DOOR GLASS


    1. Conduct a leak test after the adhesive has completely hardened.

    2. Seal any leaks with auto glass sealer.

    3. Remove any protective or adhesive tape.

  14. INSTALL REAR SPOILER ASSEMBLY

    Click here

  15. INSTALL BACK DOOR GLASS CHANNEL LH

    Click here

  16. INSTALL BACK DOOR GLASS CHANNEL RH

    Tech Tips

    Use the same procedure as for the LH side.

  17. INSTALL REAR WIPER MOTOR GROMMET

    Click here

  18. INSTALL REAR WIPER MOTOR ASSEMBLY

    Click here

  19. INSTALL REAR WIPER ARM AND BLADE ASSEMBLY

    Click here

  20. INSTALL REAR WIPER ARM HEAD CAP

    Click here

  21. INSTALL BACK DOOR SERVICE HOLE COVER (w/ Cover)

    Click here

  22. INSTALL BACK DOOR TRIM BOARD ASSEMBLY

    Click here

  23. INSTALL DOOR PULL HANDLE

    Click here

  24. INSTALL BACK DOOR SIDE GARNISH LH

    Click here

  25. INSTALL BACK DOOR SIDE GARNISH RH

    Click here

  26. INSTALL CENTER BACK DOOR GARNISH

    Click here