REAR DIFFERENTIAL CARRIER OIL SEAL(for DANA Made) REPLACEMENT

PROCEDURE

1. REMOVE REAR DIFFERENTIAL CARRIER ASSEMBLY

   
   

   1. w/ Differential Lock:

      Click here

   2. w/o Differential Lock:

      Click here

2. SECURE REAR DIFFERENTIAL CARRIER ASSEMBLY

   
   

   1. w/ Differential Lock:

      Click here

   2. w/o Differential Lock:

      Click here

3. INSPECT REAR DRIVE PINION COMPANION FLANGE SUB-ASSEMBLY

   
   

   1. w/ Differential Lock:

      Click here

   2. w/o Differential Lock:

      Click here

4. INSPECT DIFFERENTIAL RING GEAR BACKLASH

   
   

   1. w/ Differential Lock:

      Click here

   2. w/o Differential Lock:

      Click here

5. INSPECT TOTAL PRELOAD

   
   

   1. w/ Differential Lock:

      Click here

   2. w/o Differential Lock:

      Click here

6. REMOVE REAR DRIVE PINION NUT

   
   

   1. w/ Differential Lock:

      Click here

   2. w/o Differential Lock:

      Click here

7. REMOVE REAR DRIVE PINION COMPANION FLANGE SUB-ASSEMBLY WITH DUST DEFLECTOR

   
   

   1. w/ Differential Lock:

      Click here

   2. w/o Differential Lock:

      Click here

8. REMOVE REAR DIFFERENTIAL CARRIER OIL SEAL

   
   
   1. 

      *1	Rear Differential Carrier Oil Seal
      *2	Rear Differential Drive Pinion Oil Slinger

      Using SST, remove the rear differential carrier oil seal.

      SST

      09308-10010

9. REMOVE REAR DIFFERENTIAL DRIVE PINION OIL SLINGER

   
   

   1. w/ Differential Lock:

      Click here

   2. w/o Differential Lock:

      Click here

10. REMOVE WIRING HARNESS CONNECTOR (w/ Differential Lock)

    Click here

11. REMOVE DIFFERENTIAL BEARING CAP

    
    

    1. w/ Differential Lock:

       Click here

    2. w/o Differential Lock:

       Click here

12. REMOVE ELECTRONIC DIFFERENTIAL LOCK CASE SUB-ASSEMBLY (w/ Differential Lock)

    Click here

13. REMOVE DIFFERENTIAL CASE ASSEMBLY (w/o Differential Lock)

    Click here

14. REMOVE NO. 1 TRANSFER INDICATOR SWITCH (REAR DIFFERENTIAL LOCK POSITION SWITCH) (w/ Differential Lock)

    Click here

15. REMOVE DIFFERENTIAL DRIVE PINION

    
    

    1. w/ Differential Lock:

       Click here

    2. w/o Differential Lock:

       Click here

16. REMOVE REAR DIFFERENTIAL DRIVE PINION BEARING SPACER

    
    

    1. w/ Differential Lock:

       Click here

    2. w/o Differential Lock:

       Click here

17. REMOVE REAR DRIVE PINION FRONT TAPERED ROLLER BEARING (INNER)

    
    

    1. w/ Differential Lock:

       Click here

    2. w/o Differential Lock:

       Click here

18. REMOVE REAR DRIVE PINION FRONT TAPERED ROLLER BEARING (OUTER)

    
    

    1. w/ Differential Lock:

       Click here

    2. w/o Differential Lock:

       Click here

19. REMOVE DIFFERENTIAL OIL STORAGE RING

    
    

    1. w/ Differential Lock:

       Click here

    2. w/o Differential Lock:

       Click here

20. INSTALL DIFFERENTIAL OIL STORAGE RING

    
    

    1. w/ Differential Lock:

       Click here

    2. w/o Differential Lock:

       Click here

21. INSTALL REAR DRIVE PINION FRONT TAPERED ROLLER BEARING (OUTER)

    
    

    1. w/ Differential Lock:

       Click here

    2. w/o Differential Lock:

       Click here

22. ADJUST DIFFERENTIAL DRIVE PINION PRELOAD

    
    

    1. w/ Differential Lock:

       Click here

    2. w/o Differential Lock:

       Click here

23. INSTALL ELECTRONIC DIFFERENTIAL LOCK CASE SUB-ASSEMBLY (w/ Differential Lock)

    Click here

24. INSTALL DIFFERENTIAL CASE ASSEMBLY (w/o Differential Lock)

    Click here

25. ADJUST DIFFERENTIAL RING GEAR BACKLASH

    
    

    1. w/ Differential Lock:

       Click here

    2. w/o Differential Lock:

       Click here

26. ADJUST SIDE BEARING PRELOAD

    
    

    1. w/ Differential Lock:

       Click here

    2. w/o Differential Lock:

       Click here

27. INSPECT TOTAL PRELOAD

    
    

    1. w/ Differential Lock:

       Click here

    2. w/o Differential Lock:

       Click here

28. INSPECT TOOTH CONTACT BETWEEN RING GEAR AND DRIVE PINION

    
    

    1. w/ Differential Lock:

       Click here

    2. w/o Differential Lock:

       Click here

29. REMOVE REAR DRIVE PINION NUT

    
    

    1. w/ Differential Lock:

       Click here

    2. w/o Differential Lock:

       Click here

30. REMOVE REAR DRIVE PINION COMPANION FLANGE SUB-ASSEMBLY WITH DUST DEFLECTOR

    
    

    1. w/ Differential Lock:

       Click here

    2. w/o Differential Lock:

       Click here

31. REMOVE REAR DIFFERENTIAL DRIVE PINION OIL SLINGER

    
    

    1. w/ Differential Lock:

       Click here

    2. w/o Differential Lock:

       Click here

32. REMOVE DIFFERENTIAL BEARING CAP

    
    

    1. w/ Differential Lock:

       Click here

    2. w/o Differential Lock:

       Click here

33. REMOVE ELECTRONIC DIFFERENTIAL LOCK CASE SUB-ASSEMBLY (w/ Differential Lock)

    Click here

34. REMOVE DIFFERENTIAL CASE ASSEMBLY (w/o Differential Lock)

    Click here

35. REMOVE DIFFERENTIAL DRIVE PINION

    
    

    1. w/ Differential Lock:

       Click here

    2. w/o Differential Lock:

       Click here

36. REMOVE REAR DIFFERENTIAL DRIVE PINION BEARING SPACER

    
    

    1. w/ Differential Lock:

       Click here

    2. w/o Differential Lock:

       Click here

37. REMOVE REAR DRIVE PINION FRONT TAPERED ROLLER BEARING (INNER)

    
    

    1. w/ Differential Lock:

       Click here

    2. w/o Differential Lock:

       Click here

38. REMOVE REAR DRIVE PINION FRONT TAPERED ROLLER BEARING (OUTER)

    
    

    1. w/ Differential Lock:

       Click here

    2. w/o Differential Lock:

       Click here

39. REMOVE DIFFERENTIAL OIL STORAGE RING

    
    

    1. w/ Differential Lock:

       Click here

    2. w/o Differential Lock:

       Click here

40. REMOVE REAR DRIVE PINION REAR TAPERED ROLLER BEARING (OUTER)

    
    

    1. w/ Differential Lock:

       Click here

    2. w/o Differential Lock:

       Click here

41. INSTALL REAR DRIVE PINION REAR TAPERED ROLLER BEARING (OUTER)

    
    

    1. w/ Differential Lock:

       Click here

    2. w/o Differential Lock:

       Click here

42. INSTALL DIFFERENTIAL OIL STORAGE RING

    
    

    1. w/ Differential Lock:

       Click here

    2. w/o Differential Lock:

       Click here

43. INSTALL REAR DRIVE PINION FRONT TAPERED ROLLER BEARING (OUTER)

    
    

    1. w/ Differential Lock:

       Click here

    2. w/o Differential Lock:

       Click here

44. INSTALL REAR DRIVE PINION FRONT TAPERED ROLLER BEARING (INNER)

    
    

    1. w/ Differential Lock:

       Click here

    2. w/o Differential Lock:

       Click here

45. INSTALL REAR DIFFERENTIAL DRIVE PINION BEARING SPACER

    
    

    1. w/ Differential Lock:

       Click here

    2. w/o Differential Lock:

       Click here

46. INSTALL DIFFERENTIAL DRIVE PINION

    
    

    1. w/ Differential Lock:

       Click here

    2. w/o Differential Lock:

       Click here

47. INSTALL NO. 1 TRANSFER INDICATOR SWITCH (REAR DIFFERENTIAL LOCK POSITION SWITCH) (w/ Differential Lock)

    Click here

48. INSTALL ELECTRONIC DIFFERENTIAL LOCK CASE SUB-ASSEMBLY (w/ Differential Lock)

    Click here

49. INSTALL DIFFERENTIAL CASE ASSEMBLY (w/o Differential Lock)

    Click here

50. INSTALL WIRING HARNESS CONNECTOR (w/ Differential Lock)

    Click here

51. INSTALL DIFFERENTIAL BEARING CAP

    
    

    1. w/ Differential Lock:

       Click here

    2. w/o Differential Lock:

       Click here

52. INSTALL REAR DIFFERENTIAL DRIVE PINION OIL SLINGER

    
    

    1. w/ Differential Lock:

       Click here

    2. w/o Differential Lock:

       Click here

53. INSTALL REAR DIFFERENTIAL CARRIER OIL SEAL

    
    
    1. 

       *a	Rear Differential Carrier Oil Seal Depth

       Using SST and a hammer, tap in a new rear differential carrier oil seal.

       SST

       09316-60011   ( 09316-00031 )

       09502-12010

       Standard rear differential carrier oil seal depth
       0 mm (0 in.)

    2. Apply MP grease to the lip of the rear differential carrier oil seal.

54. INSTALL REAR DRIVE PINION COMPANION FLANGE SUB-ASSEMBLY WITH DUST DEFLECTOR

    
    

    1. w/ Differential Lock:

       Click here

    2. w/o Differential Lock:

       Click here

55. INSPECT TOTAL PRELOAD

    
    

    1. w/ Differential Lock:

       Click here

    2. w/o Differential Lock:

       Click here

56. INSPECT DIFFERENTIAL RING GEAR BACKLASH

    
    

    1. w/ Differential Lock:

       Click here

    2. w/o Differential Lock:

       Click here

57. INSPECT REAR DRIVE PINION COMPANION FLANGE SUB-ASSEMBLY

    
    

    1. w/ Differential Lock:

       Click here

    2. w/o Differential Lock:

       Click here

58. STAKE DRIVE PINION NUT

    
    

    1. w/ Differential Lock:

       Click here

    2. w/o Differential Lock:

       Click here

59. INSTALL REAR DIFFERENTIAL CARRIER ASSEMBLY

    
    

    1. w/ Differential Lock:

       Click here

    2. w/o Differential Lock:

       Click here

60. ADD DIFFERENTIAL OIL

    Click here