REAR DIFFERENTIAL CARRIER OIL SEAL REPLACEMENT

PROCEDURE


  1. REMOVE REAR DIFFERENTIAL CARRIER ASSEMBLY

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  2. SECURE REAR DIFFERENTIAL CARRIER ASSEMBLY

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  3. INSPECT REAR DRIVE PINION COMPANION FLANGE SUB-ASSEMBLY

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  4. INSPECT RUNOUT OF DIFFERENTIAL RING GEAR

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  5. INSPECT DIFFERENTIAL RING GEAR BACKLASH

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  6. INSPECT TOTAL PRELOAD

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  7. REMOVE REAR DRIVE PINION NUT

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  8. REMOVE REAR DRIVE PINION COMPANION FLANGE SUB-ASSEMBLY WITH DUST DEFLECTOR

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  9. REMOVE REAR DIFFERENTIAL CARRIER OIL SEAL


    1. B003K7AC01
      *1 Rear Differential Carrier Oil Seal
      *2 Rear Differential Drive Pinion Oil Slinger

      Using SST, remove the rear differential carrier oil seal.

      SST
      09308-10010

  10. REMOVE REAR DIFFERENTIAL DRIVE PINION OIL SLINGER

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  11. REMOVE WIRING HARNESS CONNECTOR

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  12. REMOVE DIFFERENTIAL BEARING CAP

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  13. REMOVE ELECTRONIC DIFFERENTIAL LOCK CASE SUB-ASSEMBLY

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  14. REMOVE NO. 1 TRANSFER INDICATOR SWITCH (REAR DIFFERENTIAL LOCK POSITION SWITCH)

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  15. REMOVE DIFFERENTIAL DRIVE PINION

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  16. REMOVE REAR DIFFERENTIAL DRIVE PINION BEARING SPACER

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  17. REMOVE REAR DRIVE PINION FRONT TAPERED ROLLER BEARING (INNER)

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  18. REMOVE REAR DRIVE PINION FRONT TAPERED ROLLER BEARING (OUTER)

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  19. REMOVE DIFFERENTIAL OIL STORAGE RING

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  20. INSTALL DIFFERENTIAL OIL STORAGE RING

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  21. INSTALL REAR DRIVE PINION FRONT TAPERED ROLLER BEARING (OUTER)

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  22. ADJUST DIFFERENTIAL DRIVE PINION PRELOAD

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  23. INSTALL ELECTRONIC DIFFERENTIAL LOCK CASE SUB-ASSEMBLY

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  24. ADJUST DIFFERENTIAL RING GEAR BACKLASH

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  25. ADJUST SIDE BEARING PRELOAD

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  26. INSPECT TOTAL PRELOAD

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  27. INSPECT TOOTH CONTACT BETWEEN RING GEAR AND DRIVE PINION

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  28. REMOVE REAR DRIVE PINION NUT

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  29. REMOVE REAR DRIVE PINION COMPANION FLANGE SUB-ASSEMBLY WITH DUST DEFLECTOR

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  30. REMOVE REAR DIFFERENTIAL DRIVE PINION OIL SLINGER

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  31. REMOVE DIFFERENTIAL BEARING CAP

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  32. REMOVE ELECTRONIC DIFFERENTIAL LOCK CASE SUB-ASSEMBLY

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  33. REMOVE DIFFERENTIAL DRIVE PINION

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  34. REMOVE REAR DIFFERENTIAL DRIVE PINION BEARING SPACER

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  35. REMOVE REAR DRIVE PINION FRONT TAPERED ROLLER BEARING (INNER)

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  36. REMOVE REAR DRIVE PINION FRONT TAPERED ROLLER BEARING (OUTER)

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  37. REMOVE DIFFERENTIAL OIL STORAGE RING

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  38. REMOVE REAR DRIVE PINION REAR TAPERED ROLLER BEARING (OUTER)

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  39. INSTALL REAR DRIVE PINION REAR TAPERED ROLLER BEARING (OUTER)

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  40. INSTALL DIFFERENTIAL OIL STORAGE RING

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  41. INSTALL REAR DRIVE PINION FRONT TAPERED ROLLER BEARING (OUTER)

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  42. INSTALL REAR DRIVE PINION FRONT TAPERED ROLLER BEARING (INNER)

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  43. INSTALL REAR DIFFERENTIAL DRIVE PINION BEARING SPACER

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  44. INSTALL DIFFERENTIAL DRIVE PINION

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  45. INSTALL NO. 1 TRANSFER INDICATOR SWITCH (REAR DIFFERENTIAL LOCK POSITION SWITCH)

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  46. INSTALL ELECTRONIC DIFFERENTIAL LOCK CASE SUB-ASSEMBLY

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  47. INSTALL WIRING HARNESS CONNECTOR

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  48. INSTALL DIFFERENTIAL BEARING CAP

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  49. INSTALL REAR DIFFERENTIAL DRIVE PINION OIL SLINGER

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  50. INSTALL REAR DIFFERENTIAL CARRIER OIL SEAL


    1. B003PV4C01
      *a Rear Differential Carrier Oil Seal Depth

      Using SST and a hammer, tap in a new rear differential carrier oil seal.

      SST
      09316-60011   ( 09316-00031 )
      09502-12010
      Standard rear differential carrier oil seal depth
      0 to 0.3 mm (0 to 0.0118 in.)

    2. Apply MP grease to the lip of the rear differential carrier oil seal.

  51. INSTALL REAR DRIVE PINION COMPANION FLANGE SUB-ASSEMBLY WITH DUST DEFLECTOR

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  52. INSPECT TOTAL PRELOAD

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  53. INSPECT DIFFERENTIAL RING GEAR BACKLASH

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  54. INSPECT REAR DRIVE PINION COMPANION FLANGE SUB-ASSEMBLY

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  55. STAKE DRIVE PINION NUT

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  56. INSTALL REAR DIFFERENTIAL CARRIER ASSEMBLY

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  57. ADD DIFFERENTIAL OIL

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