FRONT DIFFERENTIAL CARRIER ASSEMBLY INSTALLATION

PROCEDURE


  1. INSTALL FRONT DIFFERENTIAL CARRIER ASSEMBLY


    1. B003PII

      Install the front No. 3 differential support to the front differential carrier assembly with the 2 bolts.

      Torque:
      107.9 N*m  { 1100 kgf*cm, 80 ft.*lbf }

    2. Support the front differential with a jack.

    3. Install the front differential carrier assembly.

      B003NEOC01
      *a Rear of Vehicle *b Side of Vehicle
      B003OFB Install in this Direction - -
    4. B003KEA

      Install the differential mount nut.

      Torque:
      93.5 N*m  { 953 kgf*cm, 69 ft.*lbf }
    5. B003MATC01
      *1 Upper Differential Mount Stopper
      *2 Lower Differential Mount Stopper

      Install the upper differential mount stopper and lower differential mount stopper to the front No. 2 differential support.

    6. B003LIZN01

      Install the front No. 2 mounting support with the 3 bolts and nut.

      Torque:
      Bolt A
      160 N*m  { 1632 kgf*cm, 118 ft.*lbf }
      Bolt B
      105 N*m  { 1071 kgf*cm, 77 ft.*lbf }
    7. B003QGSC01
      *1 Upper Differential Mount Stopper
      *2 Lower Differential Mount Stopper

      Install the upper differential mount stopper and lower differential mount stopper to the front No. 1 differential support.

    8. B003Q88N01

      Install the front No. 1 mounting support with the 4 bolts and nut.

      Torque:
      Bolt A
      186.2 N*m  { 1899 kgf*cm, 137 ft.*lbf }
      Bolt B
      105 N*m  { 1071 kgf*cm, 77 ft.*lbf }
    9. B003J58

      Install the bracket with the bolt.

      Torque:
      18.55 N*m  { 189 kgf*cm, 14 ft.*lbf }

    10. w/ A.D.D.


      1. Connect the differential motor actuator connector.

    11. B003MLI

      Install the bracket with the bolt.

      Torque:
      18.55 N*m  { 189 kgf*cm, 14 ft.*lbf }

    12. Connect the oil temperature sensor connector.

    13. B003OID

      Connect the hose to the front differential union.

    14. B003REI

      Install the differential breather tube bracket with the bolt.

      Torque:
      12.7 N*m  { 130 kgf*cm, 9 ft.*lbf }
    15. B003JHY

      w/ A.D.D.


      1. Connect the breather hose to the differential breather tube bracket.

    16. Lower the jack.

  2. INSTALL POWER STEERING LINK ASSEMBLY


    1. Install the power steering link assembly with the 2 bolts, 2 washers and 2 nuts.

      Torque:
      130 N*m  { 1326 kgf*cm, 96 ft.*lbf }

  3. CONNECT STEERING SLIDING YOKE

    Click here

  4. INSTALL CLUTCH RELEASE CYLINDER ASSEMBLY (for Manual Transmission)


    1. B003S6G

      Install the bracket with the bolt.

      Torque:
      68 N*m  { 693 kgf*cm, 50 ft.*lbf }

    2. Install the clutch release cylinder with the 2 bolts.

      Torque:
      11.8 N*m  { 120 kgf*cm, 9 ft.*lbf }

  5. INSTALL FRONT DRIVE SHAFT ASSEMBLY LH

    Click here

  6. INSTALL FRONT DRIVE SHAFT ASSEMBLY RH

    Tech Tips

    Use the same procedure described for the LH side.

  7. INSTALL FRONT PROPELLER SHAFT ASSEMBLY


    1. for TSAM Made:

      Click here

    2. except TSAM Made:

      Click here

  8. ADD DIFFERENTIAL OIL

    Click here

  9. INSTALL NO. 2 ENGINE UNDER COVER

    Click here

  10. INSTALL NO. 1 ENGINE UNDER COVER

    Click here