PROPELLER SHAFT ASSEMBLY(for TMT Made) INSTALLATION

PROCEDURE


  1. INSTALL PROPELLER SHAFT WITH CENTER BEARING ASSEMBLY


    1. Completely remove any oil, etc. and clean the contact surfaces of the propeller shaft flange and transfer flange.

    2. Completely remove any oil, etc. and clean the contact surfaces of the propeller shaft flange and differential flange.

    3. Align the matchmarks on the propeller shaft flange and transfer flange.

    4. Install the propeller shaft with the 4 nuts and 4 washers.

      Torque:
      88.2 N*m  { 899 kgf*cm, 65 ft.*lbf }

    5. Temporarily install the center support bearing bracket with the 2 bolts. Tighten the bolts as much as possible by hand.

    6. Align the matchmarks on the propeller shaft flange and differential flange.

    7. Install the propeller shaft with the 4 nuts and 4 washers.

      Torque:
      88.2 N*m  { 899 kgf*cm, 65 ft.*lbf }
    8. B003KVOC01
      *a Center Bearing Housing Center Line
      *b Center Bearing Center Line

      Unload the vehicle and then make sure all 4 wheels are touching the ground and the vehicle is supporting all of its own weight. The center lines of the center bearing and center bearing housing (refer to the illustration) must be adjusted so that they are within 0 +/-1 mm (0 +/-0.0394 in.) of each other. Measure the difference along the front/rear axis of the vehicle.

      Distance (A)
      0 +/-1 mm (0 +/-0.0394 in.)

    9. Tighten the 2 bolts of the center support bearing bracket.

      Torque:
      36.2 N*m  { 369 kgf*cm, 27 ft.*lbf }

  2. INSTALL PROPELLER SHAFT GUARD


    1. B003NKI

      for transfer side:

      Attach the claw to install the propeller shaft guard with the 2 bolts.

      Torque:
      36.2 N*m  { 369 kgf*cm, 27 ft.*lbf }

    2. for center support bearing side:


      1. B003LHEC01
        *a End Bracket

        Install the propeller shaft guard with the 2 bolts.

        Torque:
        36.2 N*m  { 369 kgf*cm, 27 ft.*lbf }

        Note

        Do not tighten bolt A with the rotation stopper of the end bracket rotated left.